In February 2026, an egg tray manufacturing project in Uzbekistan was officially put into operation. Beston Group provided full technical guidance throughout its installation and commissioning. Currently, the BTF5-8 egg tray machine runs with exceptional stability, producing 5,000–5,500 pieces of egg trays per hour and continuously generating revenue for the client. Below are the detailed insights of this case study for your reference.
From Pain Points to Progress: Understanding the Client’s Problems and Goals
The Bottlenecks of External Sourcing
The client’s poultry farms was struggling with three major operational problems due to unreliable external suppliers:
- Customization mismatch: Purchased egg trays failed to meet precise sizes, risking egg safety.
- Unpredictable supply chains: Inconsistent tray quality and changing delivery schedules disrupted their plans.
- Rising overhead costs: High purchasing and transport fees heavily increased operating expenses.
The Goals for Independent Production
Facing the above problems, the client decided to purchase their own egg tray production line and put forward the following requirements:
- Custom mold design: Use customized molds to perfectly match the shape of the eggs and reduce bumps during transport.
- Stable automated line: Adopt an automated production line for full control over tray quality and timing.
- Eco-friendly & energy-saving production line: Lower utility costs and minimize the environmental footprint.
The Answer: Matching the Client with the Right Egg Production Equipment
Based on the client’s requested capacity and their goal to stop relying on external suppliers, we calculated the best fit for their daily output. To give them the high efficiency they needed, we recommended our standard high-capacity setup.
Project Timeline
- Installation start date: November 25, 2025
- Commissioning completion date: February 11, 2026
- Installation and delivery duration: 78 days
Project Configuration
- Machine model: BTF5-8 egg tray machine with metal dryer
- Product capacity: 5000-5500 pcs/h
- Accessories: Customized molds and an automatic stacking system
- End products: paper 30-egg trays
Dual Value: Meeting Internal Needs and Boosting Profits
By moving from buying egg trays to making their own, the client did not just solve their supply problems—they unlocked a highly profitable new business model:
- Total supply security: The group now has a 100% reliable, self-owned supply of perfect-fit trays for their own poultry farms.
- New local revenue: Because the BTF5-8 line produces a high volume (5,000–5,500 pcs/h), the client successfully sells their extra egg trays to other businesses in the local market.
- Global export growth: Due to the high quality of the final product, the client has already secured export orders, bringing in valuable international revenue and expanding their business beyond borders.
