Industrial packaging machine is an innovative solution for sustainable packaging production. With the growing awareness of sustainability, the packaging industry is undergoing a profound transformation. Traditional non-degradable plastic packaging materials are gradually being replaced by more sustainable pulp molding packaging. Behind this transformation, industrial packing machine plays a vital role through the integration of waste paper recycling and packaging production.
Parameters & Models of Industrial Packaging Machine for Sale
The design of industrial packaging machine takes into account the production needs of different customers. Therefore, we offer two models of machines: BGB-1 and BGB-2, which have different outputs. Here you can see the detailed parameters of each model of industrial packaging pulp molding machine.
| Name | Model | Mould Template Size | Capacity（24h） | Equipment size | weight | Final Trays height(Max.) | Power | Labor needed |
|---|---|---|---|---|---|---|---|---|
| Semi-automatic wet pressing equipment | BGB-2 | 600*800 | 14400（Mould Template）station | 2800*2200*3800 | 1.8T | 75mm | 500w | 1 |
| Semi-automatic wet pressing equipment | BGB-1 | 600*800 | 7200（Mould Template）station | 1300*2200*3800 | 1T | 75mm | 500w | 1 |
Raw Material for Industrial Packaging System
Waste Paper
Waste paper includes newspapers, books, cartons, etc. It has wide availability and low procurement cost. Therefore, it is suitable for mass production of pulp molding products.
Pulpboard
Pulpboard is made of pulp after pressing and drying. It has high durability and flatness. Therefore, it is suitable for pulp packaging with high product precision.
Multiple Application Scenarios of Industrial Packaging
Pulp Molding Industrial Product Packaging
The application of pulp molding technology in industrial packaging is increasing day by day. The packaging has been widely recognized for its flexible style and stable protection. It is worth mentioning that this packaging method can meet the requirements of modern enterprises for sustainability. The following are some common paper tray and protective lining:
Pulp Molding Medical Supplies
Pulp molding medical supplies use eco-friendly material: pulp. It not only meets hygiene requirements, but also has good biodegradability. This helps reduce the burden of medical waste on the environment. At the same time, it ensures the comfort and safety of the user. The following are some common medical supplies:
Successful Cases of Beston Industrial Packing Machine
Disposable Medical Supplies Production Solution in UK
We provide pulp molding industrial packaging equipment to customers around the world, including some successful cases. A UK customer wants to produce eco-friendly pulp molding medical supplies, so we provide the following solutions:
- Project Location: UK
- Machine Model: BGB-2
- Raw Material: Waste Paper
- End Product: Bedpan
Pulp Molding Industrial Packaging: A Game-Changer Solution
Relieve Ecological Burden
Replace the market circulation of disposable plastic packaging, which solves the problem of plastic waste accumulation.
Reduce the amount of plastic waste entering the natural environment, which alleviates soil and water pollution.
Save Natural Resources
The pulp used for packaging comes from recycled paper products, reducing deforestation.
Reduced fossil resource consumption compared to petroleum-based disposable plastics.
Achieve Biodegradability
Pulp molding packaging is biodegradable in the soil environment and naturally decomposes into organic matter.
This packaging’s degradation is completed in a short cycle.It will not exist in the environment for a long time like plastic.
Improve Cost-Effectiveness
Pulp molding packaging making process is not complicated. The investment in related equipment is cost-effective.
The pulp cost is low and the manufacturing process consumes less energy, thus saving production costs.
How to Operate Industrial Packaging System?
01Pulp Preparation
- Pulp making: The pulper processes waste paper or pulp board into pulp.
- Homogenization: The pulp enters the homogenization tank, where water and waterproof and oil-proof agents are mixed and stirred. Subsequently, it is adjusted to the appropriate concentration.
- Pulp supply: The homogenization tank pump introduces the uniform pulp into the molding system.
02Wet Product Formation
- Molding: The pulp is pumped to the molding machine. The machine processes the pulp into packaging through a specific mold. Different from egg tray machine, industr has a higher mold height and flexible styles. The vacuum pump recovers excess water in the process for reuse.
- Transfer: The formed wet tray is removed from the mold by an air compressor. The lifting mechanism of the receiving platform smoothly transfers the wet packaging to the next stage.
03Drying
04End Product Shaping
- Setting: The dried product passes through a hot press setting machine to further solidify the shape and enhance the product strength.
- Trimming: The shaped product is processed by a trimming machine to ensure a beautiful appearance.
- Packaging: The final product is packed by a packing machine for easy transportation and delivery.
Core Advantages of Beston Industrial Packaging Machine
As the leading industrial packaging machinery manufacturers, Beston Group has been committed to R&D of advanced equipment. This is reflected in sophisticated design and advanced features. They ensure excellent performance and efficiency of the equipment. The followings are some of the key technological innovations of our equipment:
0198% End Product Yield
0225% Energy Conservation
0399.5% Scrap Recycling Rate
04Flexible Mold Switching
05Low Maintenance Cost
06Intelligent Operation
Beston industrial packaging machine adopts reciprocating molding technology. Therefore, while ensuring the stable production capacity of the machine, this high-precision molding system ensures the consistency of pulp packaging. The yield rate is stable at more than 98%, thereby reducing material costs.
Reasonable energy consumption design controls each kilogram of finished product at 0.30 kWh. For example, if 5,000 tons of finished products are produced each year, the annual energy consumption of pulp molding process is about 1.5 million kWh. This saves about 25% of energy compared to traditional equipment.
100% paper pulp constitutes green packaging. Moreover, the recycling rate of waste scraps generated during the production process can reach 99.5%. The equipment can process and utilize more than 4,500 tons of recycled pulp in a year, greatly reducing the environmental load.
The equipment supports fast switching of multiple molds. In particular, the average switching time does not exceed 20 minutes. Assuming that the mold is replaced 50 times per year, the total mold replacement time does not exceed 17 hours. This greatly improves the flexibility of the production line.
The core components made of high-strength alloy steel make the machine’s average life exceed 12 years. Only 4 hours of simple routine maintenance is required each month. Thus, during the project production, not only is the maintenance cost very low, but it will also not affect the stable production of packaging.
The equipment adopts advanced PLC control system and touch screen interface. This enables the industrial packaging system to have real-time monitoring and automatic fault diagnosis functions. The operation interface supports multiple languages, and operators can master the operation of the industrial packing machine after 2 hours of training.
Investment Drivers for Industrial Packaging Equipment
Investing in industrial packaging machine is becoming attractive due to several key factors. These drivers not only respond to market trends, but also align with the global shift towards sustainable development goals. The followings are the main forces driving investment in such a equipment:
Implementation of Packaging-related Policies
Various regions are implementing policies to restrict or ban the use of plastic packaging. In addition, some policies provide investment incentives for sustainable packaging production projects. Therefore, as packaging-related regulations continue to strengthen, biodegradable pulp molded packaging will occupy an increasing market share.
Sustainable Choices from Consumers
As global environmental awareness has increased, consumers have made environmental impact a key factor in their purchasing decisions. Under this effect, consumer demand for sustainable packaging has risen in recent years. This trend has pushed industries to pay more attention to the environmental characteristics of packaging.
Building Sustainable Brand Image
In order to adapt to consumer demand for sustainable packaging, many companies have turned to pulp molding packaging. Therefore, pulp molding industrial packaging machinery can establish a green image for the company. By applying sustainable packaging, companies can stand out in a highly competitive market.
Breakthrough in Pulp Molding Technology
In recent years, pulp molding technology has continued to advance. As a result, the quality of pulp molding industrial packaging has significantly improved while the cost has gradually decreased. In addition, the technological progress of the machine has enabled it to adapt to diverse market demands.
How Much Can You Get in Return from Industrial Packaging Machinery?
Here we take BGB-2 industrial packing machine with a natural drying system installed in the UK as an example, you can see the detailed industrial packaging machine price, operation costs and income. We were amazed to find out that this machine can bring in more than $1,000 a day in the UK and more than $335,000 a year. Invest in this machine, you can pay back in half a month! The followings is a project report in the UK for your reference:
| Return on Investment of BGB-2 Industrial packaging equipment | ||||||||
|---|---|---|---|---|---|---|---|---|
| Project name | BGB-2 industrial packing machine with natural drying | |||||||
| Introduction | According to the market data of UK, the estimated ROI report, the various expenses are as follows: | |||||||
| Fixed Investment Cost | Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark |
| Equipment | BGB-2 | Set | 42020.00 | 1.00 | 42020.00 | |||
| Transportation | From China to Southampton | Set | 6000.00 | 1.00 | 6000.00 | |||
| From Southampton Port to Site | Set | 1600.00 | 1.00 | 1600.00 | ||||
| Customs tax | 15% | Set | 6303.00 | 1.00 | 6303.00 | |||
| Installation | Beston technician’s salary | Day | 350.00 | 15.00 | 5250.00 | |||
| Round -trip airtickets | Ea | 1600.00 | 2.00 | 3200.00 | ||||
| Visa | Ea | 300.00 | 1.00 | 300.00 | ||||
| Local welder | Day | 93.00 | 10.00 | 930.00 | 1 welder | |||
| Local plumber | Day | 93.00 | 10.00 | 930.00 | 1 plumber | |||
| Local labor | Day | 93.00 | 30.00 | 2790.00 | 2 labors | |||
| Crane forklift | Day | 50.00 | 15.00 | 750.00 | ||||
| Materials | Installation materials ready | Set | 10000.00 | 1.00 | 10000.00 | Bricks, Foundation, pipe, etc. | ||
| License | Ea | 2000.00 | 1.00 | 2000.00 | Environmental, firefighting, etc. | |||
| Workshop | 200 | ㎡ | 2100.00 | 12.00 | 25200.00 | Rent in rural area | ||
| US$107,273.00 | ||||||||
| Operating Cost | Raw materials | Waste paper | Ton | 164.00 | 0.80 | 131.20 | 10 hours per day working | |
| Water | / | m³ | 2.30 | 2.00 | 4.60 | |||
| Electricity | / | KWH | 23.00 | 770.00 | 17710.00 | 77kw/hx10 | ||
| Fuel | Natural gas | m³ | / | / | / | |||
| Labor | / | People | 93.00 | 2.00 | 186.00 | |||
| Maintenance | / | Day | 5.00 | 1.00 | 5.00 | |||
| Depreciation | 8 years | Day | 44.70 | 1.00 | 44.70 | |||
| Tax | 5% | 0.00 | ||||||
| US$18,081.50 | ||||||||
| End Products Price | Egg box | 3000 pieces per hour | Pieces | 0.64 | 30000.00 | 19200.00 | ||
| Subsidy | Ton | 0.00 | 0.00 | 0.00 | ||||
| US$19,200.00 | ||||||||
| Daily Income | US$1,118.50 | |||||||
| Monthly Income | Working day | Day | 25 | US$27,962.57 | ||||
| Yearly Income | Working day | Day | 300 | US$335,550.88 | ||||
Services You Can Get From Packaging Production Solution
Precision Equipment Manufacturing
Use national standard steel to manufacture equipment. Use CNC technology for precision processing.
Strict Product Quality Control
Carefully manage each production link, and strict quality inspection to ensure high-quality equipment delivery.
Comprehensive Solution Design
Provide layout drawings, foundation drawings and PID drawings to ensure adequate installation preparation.
Professional Installation Support
Dispatch engineers to guide installation, commissioning and trial operation on site.
Efficient Operation Assistance
Delivery managers solve operation problems in a timely manner to ensure smooth communication with customers.
Go on a Sustainable Journey with Beston Group
If you want to start a sustainable packaging production business, Beston industrial packaging machine should be your first choice. By investing in our equipment, you can seize the great opportunities brought by the transformation of the packaging industry. In addition, the high ROI of our machinery helps you achieve a win-win situation for business success and sustainable development. For more information about biodegradable packaging production, please follow us on Facebook.