Industrial Packaging Machine

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Industrial packaging machine is an innovative solution for sustainable packaging production. With the growing awareness of sustainability, the packaging industry is undergoing a profound transformation. Traditional non-degradable plastic packaging materials are gradually being replaced by more sustainable pulp molding packaging. Behind this transformation, industrial packing machine plays a vital role through the integration of waste paper recycling and packaging production.

Parameters & Models of Industrial Packaging Machine for Sale

The design of industrial packaging machine takes into account the production needs of different customers. Therefore, we offer two models of machines: BGB-1 and BGB-2, which have different outputs. Here you can see the detailed parameters of each model of industrial packaging pulp molding machine.

Industrial Packaging Machine

 

Name Model Mould Template Size Capacity(24h) Equipment size weight Final Trays height(Max.) Power Labor needed
Semi-automatic wet pressing equipment BGB-2 600*800 14400(Mould Template)station 2800*2200*3800 1.8T 75mm 500w 1
Semi-automatic wet pressing equipment BGB-1 600*800 7200(Mould Template)station 1300*2200*3800 1T 75mm 500w 1

Raw Material for Industrial Packaging System

Waste Paper

Waste paper includes newspapers, books, cartons, etc. It has wide availability and low procurement cost. Therefore, it is suitable for mass production of pulp molding products.

Waste Carton for Making Packaging
Waste Paperboard for Making Packaging
Waste Book for Making Packaging
Waste Paper for Making Packaging

Pulpboard

Pulpboard is made of pulp after pressing and drying. It has high durability and flatness. Therefore, it is suitable for pulp packaging with high product precision.

Pulpboard for Making Packaging

Multiple Application Scenarios of Industrial Packaging

Pulp Molding Industrial Product Packaging

The application of pulp molding technology in industrial packaging is increasing day by day. The packaging has been widely recognized for its flexible style and stable protection. It is worth mentioning that this packaging method can meet the requirements of modern enterprises for sustainability. The following are some common paper tray and protective lining:

Pulp Molding Cosmetic Packaging
Cosmetic Packaging
Pulp Molding Industrial Parts Packaging
Machinery Parts Packaging
Pulp Molding Electronic Product Packaging
Electronic Product Packaging

Pulp Molding Medical Supplies

Pulp molding medical supplies use eco-friendly material: pulp. It not only meets hygiene requirements, but also has good biodegradability. This helps reduce the burden of medical waste on the environment. At the same time, it ensures the comfort and safety of the user. The following are some common medical supplies:

Pulp Molding Potty
Disposable Urinal
Pulp Molding Bedpan
Disposable Bedpan
Pulp Molding Kidney Tray
Kidney Tray

Successful Cases of Beston Industrial Packing Machine

Industrial Packaging Machine in the UK

Disposable Medical Supplies Production Solution in UK

We provide pulp molding industrial packaging equipment to customers around the world, including some successful cases. A UK customer wants to produce eco-friendly pulp molding medical supplies, so we provide the following solutions:

  • Project Location: UK
  • Machine Model: BGB-2
  • Raw Material: Waste Paper
  • End Product: Bedpan

Pulp Molding Industrial Packaging: A Game-Changer Solution

Relieve Ecological Burden

Replace the market circulation of disposable plastic packaging, which solves the problem of plastic waste accumulation.

Reduce the amount of plastic waste entering the natural environment, which alleviates soil and water pollution.

Save Natural Resources

The pulp used for packaging comes from recycled paper products, reducing deforestation.

Reduced fossil resource consumption compared to petroleum-based disposable plastics.

Achieve Biodegradability

Pulp molding packaging is biodegradable in the soil environment and naturally decomposes into organic matter.

This packaging’s degradation is completed in a short cycle.It will not exist in the environment for a long time like plastic.

Improve Cost-Effectiveness

Pulp molding packaging making process is not complicated. The investment in related equipment is cost-effective.

The pulp cost is low and the manufacturing process consumes less energy, thus saving production costs.

How to Operate Industrial Packaging System?

Workflow of Industrial Packaging Machine

01Pulp Preparation

  • Pulp making: The pulper processes waste paper or pulp board into pulp.
  • Homogenization: The pulp enters the homogenization tank, where water and waterproof and oil-proof agents are mixed and stirred. Subsequently, it is adjusted to the appropriate concentration.
  • Pulp supply: The homogenization tank pump introduces the uniform pulp into the molding system.

02Wet Product Formation

  • Molding: The pulp is pumped to the molding machine. The machine processes the pulp into packaging through a specific mold. Different from egg tray machine, industr has a higher mold height and flexible styles. The vacuum pump recovers excess water in the process for reuse.
  • Transfer: The formed wet tray is removed from the mold by an air compressor. The lifting mechanism of the receiving platform smoothly transfers the wet packaging to the next stage.

03Drying

The wet packaging enters a multi-layer metal dryer. Hot air removes moisture from the pulp packaging. The metal dryer uses efficient insulation materials and a circulating air system. This ensures uniform heating and moisture evaporation.

04End Product Shaping

  • Setting: The dried product passes through a hot press setting machine to further solidify the shape and enhance the product strength.
  • Trimming: The shaped product is processed by a trimming machine to ensure a beautiful appearance.
  • Packaging: The final product is packed by a packing machine for easy transportation and delivery.

Core Advantages of Beston Industrial Packaging Machine

As the leading industrial packaging machinery manufacturers, Beston Group has been committed to R&D of advanced equipment. This is reflected in sophisticated design and advanced features in biodegradable plate & packaging production. They ensure excellent performance and efficiency of the equipment. The followings are some of the key technological innovations of our equipment:

0198% End Product Yield

0225% Energy Conservation

0399.5% Scrap Recycling Rate

04Flexible Mold Switching

05Low Maintenance Cost

06Intelligent Operation

Industrial Packaging Machine with 98% End Product Yield

Beston industrial packaging machine adopts reciprocating molding technology. Therefore, while ensuring the stable production capacity of the machine, this high-precision molding system ensures the consistency of pulp packaging. The yield rate is stable at more than 98%, thereby reducing material costs.

25% Energy Conservation from Industrial Packaging

Reasonable energy consumption design controls each kilogram of finished product at 0.30 kWh. For example, if 5,000 tons of finished products are produced each year, the annual energy consumption of pulp molding process is about 1.5 million kWh. This saves about 25% of energy compared to traditional equipment.

99.5% Recovery Rate from Industrial Packaging

100% paper pulp constitutes green packaging. Moreover, the recycling rate of waste scraps generated during the production process can reach 99.5%. The equipment can process and utilize more than 4,500 tons of recycled pulp in a year, greatly reducing the environmental load.

Mold for Pulp Molding Industrial Packaging

The equipment supports fast switching of multiple molds. In particular, the average switching time does not exceed 20 minutes. Assuming that the mold is replaced 50 times per year, the total mold replacement time does not exceed 17 hours. This greatly improves the flexibility of the production line.

Low Operating Costs of Industrial Packaging Machine

The core components made of high-strength alloy steel make the machine’s average life exceed 12 years. Only 4 hours of simple routine maintenance is required each month. Thus, during the project production, not only is the maintenance cost very low, but it will also not affect the stable production of packaging.

Industrial Packaging Machine with Intelligent Operation

The equipment adopts advanced PLC control system and touch screen interface. This enables the industrial packaging system to have real-time monitoring and automatic fault diagnosis functions. The operation interface supports multiple languages, and operators can master the operation of the industrial packing machine after 2 hours of training.

Investment Drivers for Industrial Packaging Equipment

Investing in industrial packaging machine is becoming attractive due to several key factors. These drivers not only respond to market trends, but also align with the global shift towards sustainable development goals. The followings are the main forces driving investment in such a equipment:

Implementation of Packaging-related Policies

Various regions are implementing policies to restrict or ban the use of plastic packaging. In addition, some policies provide investment incentives for sustainable packaging production projects. Therefore, as packaging-related regulations continue to strengthen, biodegradable pulp molded packaging will occupy an increasing market share.

Sustainable Choices from Consumers

As global environmental awareness has increased, consumers have made environmental impact a key factor in their purchasing decisions. Under this effect, consumer demand for sustainable packaging has risen in recent years. This trend has pushed industries to pay more attention to the environmental characteristics of packaging.

Building Sustainable Brand Image

In order to adapt to consumer demand for sustainable packaging, many companies have turned to pulp molding packaging. Therefore, pulp molding industrial packaging machinery can establish a green image for the company. By applying sustainable packaging, companies can stand out in a highly competitive market.

Breakthrough in Pulp Molding Technology

In recent years, pulp molding technology has continued to advance. As a result, the quality of pulp molding industrial packaging has significantly improved while the cost has gradually decreased. In addition, the technological progress of the machine has enabled it to adapt to diverse market demands.

How Much Can You Get in Return from Industrial Packaging Machinery?

Here we take BGB-2 industrial packing machine with a natural drying system installed in the UK as an example, you can see the detailed industrial packaging machine price, operation costs and income. We were amazed to find out that this machine can bring in more than $1,000 a day in the UK and more than $335,000 a year. Invest in this machine, you can pay back in half a month! The followings is a project report in the UK for your reference:

Return on Investment of BGB-2 Industrial packaging equipment
Project name BGB-2 industrial packing machine with natural drying
Introduction According to the market data of UK, the estimated ROI report, the various expenses are as follows:
Fixed Investment Cost Item Details Unit Unit price/USD Quantity Amount/USD Total amount Remark
Equipment BGB-2 Set 42020.00 1.00 42020.00
Transportation From China to Southampton Set 6000.00 1.00 6000.00
From Southampton Port to Site Set 1600.00 1.00 1600.00
Customs tax 15% Set 6303.00 1.00 6303.00
Installation Beston technician’s salary Day 350.00 15.00 5250.00
Round -trip airtickets Ea 1600.00 2.00 3200.00
Visa Ea 300.00 1.00 300.00
Local welder Day 93.00 10.00 930.00 1 welder
Local plumber Day 93.00 10.00 930.00 1 plumber
Local labor Day 93.00 30.00 2790.00 2 labors
Crane forklift Day 50.00 15.00 750.00
Materials Installation materials ready Set 10000.00 1.00 10000.00 Bricks, Foundation, pipe, etc.
License Ea 2000.00 1.00 2000.00 Environmental, firefighting, etc.
Workshop 200 2100.00 12.00 25200.00 Rent in rural area
US$107,273.00
Operating Cost Raw materials Waste paper Ton 164.00 0.80 131.20 10 hours per day working
Water / 2.30 2.00 4.60
Electricity / KWH 23.00 770.00 17710.00 77kw/hx10
Fuel Natural gas / / /
Labor / People 93.00 2.00 186.00
Maintenance / Day 5.00 1.00 5.00
Depreciation 8 years Day 44.70 1.00 44.70
Tax 5% 0.00
US$18,081.50
End Products Price Egg box 3000 pieces per hour Pieces 0.64 30000.00 19200.00
Subsidy Ton 0.00 0.00 0.00
US$19,200.00
Daily Income US$1,118.50
Monthly Income Working day Day 25 US$27,962.57
Yearly Income Working day Day 300 US$335,550.88

Services You Can Get From Packaging Production Solution

Manufacturing of Industrial Packaging Machine

Precision Equipment Manufacturing

Use national standard steel to manufacture equipment. Use CNC technology for precision processing.

Strict quality Inspection of Industrial Packaging Machine

Strict Product Quality Control

Carefully manage each production link, and strict quality inspection to ensure high-quality equipment delivery.

Professional Design of Industrial Packaging Machine

Comprehensive Solution Design

Provide layout drawings, foundation drawings and PID drawings to ensure adequate installation preparation.

Installation Support for Industrial Packaging Machine

Professional Installation Support

Dispatch engineers to guide installation, commissioning and trial operation on site.

After-sales Service of Industrial Packaging Machine

Efficient Operation Assistance

Delivery managers solve operation problems in a timely manner to ensure smooth communication with customers.

Go on a Sustainable Journey with Beston Group

If you want to start a sustainable packaging production business, Beston industrial packaging machine should be your first choice. By investing in our equipment, you can seize the great opportunities brought by the transformation of the packaging industry. In addition, the high ROI of our machinery helps you achieve a win-win situation for business success and sustainable development. For more information about biodegradable packaging production, please follow us on Facebook.