Egg Tray Making Machine

Egg Tray Making Machine banner

Egg tray making machine at Beston Group offers a 100% green packaging solution for the breeding and agricultural product packaging industry. By recycling waste paper, it produces egg trays that are biodegradable, recyclable, and compostable. This supports eco-friendly economic practices and sustainable development. Please read more about the paper egg tray making machine.

Diverse Pulp Tray Products Offered by Egg Tray Machine

Egg tray making machine (also egg carton machine) offers versatility in producing various pulp trays. Installing different molds, you can produce trays of different sizes, colors, weights, and layouts. We provide mold customization services. Just send us sample pictures and detailed measurements. Products you can get:

30 Holes Egg Tray

24 Holes Egg Tray

Quail Egg Tray

6 Holes Egg Carton

Egg Packaging Trays: With different egg tray molds, you can get different holes egg trays or egg cartons (6/10/12/18/24/30 holes and more) for chicken eggs, duck eggs, goose eggs, quail eggs, and more.

Coffee Trays

Fruit Trays

Seedling Tray

Paper Fruit Tray

Other Pulp Trays: By changing the mold, you can get coffee cup trays, fruit trays, seedling cups, and more.

Raw Materials for Egg Tray Production

Paper egg tray production needs waste paper and water as raw materials. The typical paper-to-water ratio should be maintained at 1:5 or 1:6.

Various types of waste paper can be used for making egg trays, including waste cartons, waste books/newspapers/magazines, A4 paper, corrugated fiberboard, recycled egg trays, wrapping paper, and more. Any inquiries, welcome to contact Beston Group – a leading egg tray machine supplier.

Waste Cartons
Waste Paper
Waste Newspapers
Waste Paperboard
Waste Recycled Paper

Choose Suitable Egg Tray Making Machine Model

Beston Group offers 8 models of egg tray maker machine to meet the growing demand in the egg tray market. Explore the diverse options to find the ideal machine that aligns with your investment expectations. Contact us for more about pulp molding machine!

BTF1-3

BTF1-3

Capacity: 800-1000pcs/hForming Mould Quantity: 3

BTF1-4

BTF1-4

Capacity: 1200-1500pcs/hForming Mould Quantity: 4

BTF3-4

BTF3-4

Capacity: 1800-2200pcs/hForming Mould Quantity: 12

BTF4-4

BTF4-4

Capacity: 2500-3000pcs/hForming Mould Quantity: 16

BTF4-8

BTF4-8

Capacity: 4000-5000pcs/hForming Mould Quantity: 32

BTF5-8

BTF5-8

Capacity: 5000-6000pcs/hForming Mould Quantity: 40

BTF6-8

BTF6-8

Capacity: 6000-7000pcs/hForming Mould Quantity: 48

BTF8-8

BTF8-8

Capacity: 8000-9000pcs/hForming Mould Quantity: 64

Parameters of Paper Egg Tray Machine for Sale

ModelBTF1-3BTF1-4BTF3-4BTF4-4BTF4-8BTF5-8BTF6-8BTF8-8
Capacity800-1000pcs/h1000-1500pcs/h1700-2200pcs/h2000-2500pcs/h3500-4500pcs/h5000-5500pcs/h6000-6500pcs/h8000-9000pcs/h
Forming Mould Quantity34121632404864
Total Power32kw36-60kw55-74kw58-88kw127-144kw153-190kw226-239kw374.2kw
Electricity ConsumptionTotal Power*70%
Staffing Demand3-54-64-64-64-65-76-86-8
Material ConsumptionPaper64kg/h85kg/h160kg/h176kg/h340kg/h425kg/h520kg/h640kg/h
Water160kg/h212.5kg/h400kg/h400kg/h850kg/h1062.5kg/h1300kg/h1600kg/h
Fuel Consumption
(Multi-layer Metal Drying)
Natural Gas25-35m³30-40m³35-45m³48-58m³60-70m³75-85m³90-100m³120-130m³
Diesel20-30kg23-33kg27-37kg40-50kg48-58kg60-70kg67-77kg90-100kg

Automatic Metal Drying Line Improves Your Efficiency

The automatic metal drying line heats the air using fuel and then evenly blows hot air at around 200°C onto the wet egg trays through the fan. This accelerates the evaporation of moisture to get dry finished trays. The entire drying process takes approximately 15-20 minutes.

Automatic Metal Drying Line of Egg Tray Machine

Specifications

Drying Line Size: 20520mm*2200mm*3700mm

Insulation Thickness: 120mm

Chain Plate Thickness: 5mm

Heat Source: Natural gas, diesel, gasoline, etc

Type: Single-layer drying line and Multi-layer drying line (up to 6 layers can be customized)

Advantages

Automatic drying, high drying efficiency, and consistent tray quality

Energy-efficient with hot air recycling.

Labor cost saving with no need for manpower.

Small footprint, saving land costs

Pre-assembled for easy installation.

Easy maintenance with multiple inspection points.

Customize Mold Make Your Egg Tray Production Business Stand Out

At Beston Group (leading egg tray machine supplier), we offer customized molds to meet your unique needs for pulp tray products. Here’s a closer look at the two primary types of molds: plastic and aluminum.

30 years mold manufacturing experience

15 CNC machining centers

produce 1,200 molds annually

fast efficient mold production

mold assembly & mold test service

Plastic Molds for Paper Egg Tray Machine

Plastic Molds

  • Cost-effective
  • 2-3 years lifespan
  • smoother surface, better vacuum, less pulp residue
  • lower cleaning frequency
Aluminum Molds for Paper Egg Tray Machine

Aluminum Molds

  • wear and oxidation resistance
  • less prone to deformation
  • smooth surface reduces resistance during pulp molding.
  • 5-8 years long lifespan

How to Make Egg Tray? – Egg Tray Machine Working Process

01Waster Paper Pulping

The cardboard sheets are transported to the egg tray plant by the feeding system. The hydraulic pulper crushes the waste paper with water for 20 minutes (suggested proportion of 1:5 or 1:6), forming the paper pulp. The pulp is then adjusted for consistency in a homogenizer. The pulp flows into the finished pulp tank after uniform mixing.

02Egg Tray Molding

Under the action of the vacuum system, paper pulp enters the egg tray moulding machine. Excess water is separated through the water vapor separation tank. Then the pulp fibers begin to bond together to form the shape of egg tray inside the mold.

03Egg Tray Drying

The metal dryer begins to work to dry the semi-wet egg trays. Its special circulation fan and automatic dehumidification system drive hot air circulation to dry the wet egg trays. This ensures they meet the necessary quality standards.

04Egg Tray Packaging (Optional)

This process is generally optional. The scattered egg trays are transported to the stacker where they are neatly arranged into stacks. Then they are moved to the packer for final wrapping and encapsulation.

Components and Layout Design of Egg Tray Production Line

The paper egg tray making machine consists of a pulping system, forming system, drying system, and auxiliary system. These work together to create a continuous and efficient egg tray production process. The layout of the automatic egg tray equipment is for your reference:

Note: Beston Group offers complimentary factory layout design services. So you can focus on your business while we handle the details. Contact us now for egg tray making machine price!

Components and Layout Design of Egg Tray Making Machine

Core Advantages of Beston Egg Tray Machine

Efficient production capacity

operate continuously 24 hours

capacity of 2500-9000 pieces/h

production efficiency improved by 20%

Energy Saving Design

consumes only 0.25 kWh per kg of egg trays

energy consumption saved by 20%-30%

metal dryer recycle hot air heat

Technical Certification and Quality

strictly quality control

under ISO9001 and CE certified

15-year lifespan

High Product Qualification Rate

over 99.5% qualification rate of egg trays

vacuum forming technology

multi-layer automatic drying line

Easy Maintenance

easy routine maintenance

only 2 hours of upkeep per month

annual maintenance costs below 3% of cost of egg tray machine

Simple Operation

intelligent PLC control

user-friendly touchscreen interface

operators ready for work after just 2 hours of training

ROI Analysis of Paper Egg Tray Making Machine

Return on Investment of BTF5-8 Egg Tray Production Project
InstructionAccording to the market data of European market, the estimated ROI report, the varous expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDTotal AmountRemark
EquipmentBTF5-8Set150, 500.001.00150, 500.00
TransportationFrom China to Destination PortSet44, 000.001.0044, 000.00
From Port to SiteSet1, 600.001.001, 600.00
Custom Tax15%Set29, 175.001.002, 9175.00
InstallationBeston Technican's SalaryDay350.00
15.00
5, 250.00
Round-trip Air TicketsEa2, 500.002.00
5, 000.00
VisaEa350.00
1.00
350.00
Local WelderDay120.00
40.00
4, 800.00
Local PlumberDay120.00
40.00
4, 800.00
Local LaborDay108.00
60.00
6, 480.00
Crane ForkliftDay160.00
10.00
1, 600.00
MaterialsInstallation Materials ReadySet2, 000.000.00 2, 000.00Foundation, pipe, etc.
License/Ea0.00 0.00 0.00 Environmental, firefighting, etc.
Workshop1000.00 380.00 1000.00 38, 0000.00Rent in rural area
US$: 635,555.00
Opretating CostRaw MaterialsWaste PaperTon0.00 9.560.00 22.5 hours per day working
Water/0.3228.699.18
Electricity/KWH0.082787.75209.0822.5H
FuelNatural Gas0.371485.00 549.45
Labor/People108.00 4.00 432.00
Maintenance/Day5.00 1.00
5.00
Depreciation8 YearsDay264.811.00
264.81
Tax5%0.00
US$: 1, 469.53
End Product PriceEgg Trays5000 pieces per hourPieces0.05
112, 50.005, 625.00
Subsidy/Ton0.00
0.00
0.00
US$: 5, 625.00
Daily IncomeUS$: 4, 155.47
Monthly IncomeWorking DayDay25.00
US$: 103, 886.83
Yearly IncomeWorking DayDay300.00
US$: 1, 246, 642.01

How Paper Egg Tray Solves Pain Points in Egg Packaging Industry?

Paper Egg Tray Minimize Environmental Impact of Packaging

Minimize the Environmental Impact of Packaging

Unlike plastic and foam packaging, paper egg trays can be recycled, broken down in natural processes, and composted. This significantly reduces their negative environmental impact.

Paper egg trays can replace some plastic and foam packaging. This helps cut down waste landfills and lowers carbon emissions associated with production and disposal.

Effectively Reduce Product Loss

Paper egg trays offer excellent cushioning and shock absorption properties for the eggs. This minimizes egg breakage during transportation and reduces economic losses for producers and suppliers.

The paper egg trays’ air permeability and hygroscopic ability help keep eggs dry. This prevents mold growth and spoilage, ensuring eggs remain fresh and safe for consumption.

Paper Egg Tray Reduces Product Loss

Paper Egg Tray Making Machine Serves Various Industries

The pulp egg tray production machine widely serves a diverse range of industries, including:

Poultry Breeding Industry and Husbandry
Waste Recycling Industry
Printing and Paper Industry
Planting Seedlings Industry
Catering Industry

Poultry breeding industry and husbandry

Waste recycling industry

printing industry, paper industry

planting seedlings industry

catering industries

Booming Paper Egg Tray Market: Worthwhile Investment Opportunity

Egg Production and Paper Egg Tray Market Data Insight

Global Hen Eggs Production Data

In 2022, the world had approximately 7.9 billion laying hens, producing 1.6 trillion shell eggs, equivalent to around 8.7 million tons. The global egg market expanded from $248.49 billion in 2022 to $270.08 billion in 2023 at a CAGR of 8.7%. This growth is expected to continue, with the market projected to reach $374.89 billion by 2027, at a CAGR of 8.5%. This indirectly shows great demand for egg trays.

Global Hen Eggs Market Value

Paper Egg Tray Market Value Data

In 2023, the global paper egg tray market was valued at $1.12 billion and is expected to reach $1.44 billion by 2030, with a CAGR of 3.7% during 2024-2030. The paper egg cartons market, valued at $1.35 billion in 2023, is projected to grow to $2.01 billion by 2030, with a CAGR of 6.0%. These figures indicate steady growth in the paper egg packaging market, making it a promising investment opportunity.

Paper Egg Tray Market Value

(2)Why the Paper Egg Tray Market Is Thriving: An Analysis

Thriving Paper Egg Tray Market

Impact of Plastic Bans

Many countries are implementing stricter plastic-use regulations, encouraging sustainable packaging solutions. This shift is driving market demand for paper egg trays.

Expansion of Poultry Farming

The global demand for eggs continues to rise due to their high nutritional value and versatile culinary uses. This directly fueling the growth of the egg tray market.

Growing Environmental Awareness

Both consumers and businesses are increasingly prioritizing environmental sustainability. Biodegradable and recyclable paper egg trays are becoming a popular alternative to plastic trays.

Beston Egg Tray Machine: Trusted by 200+ Global Clients

6000-7000 pcs/h in Morocco

5000-6000 pcs/h in South Africa

5000-6000 pcs/h in Egypt

2500-3000 pcs/h in Argentina

2500-3000 pcs/h in Africa

BTF6-8 Egg Tray Making Machine in Morocco
  • Configuration: BTF6-8, metal dryer, and stacking machine
  • End Product: 30-hole egg trays
BTF5-8 Egg Tray Making Machine in South Africa
  • Configuration: BTF5-8, metal dryer, and aluminum mold
  • End Product: Paper egg trays
BTF5-8 Paper Egg Tray Machine in Egypt
  • Configuration: BTF5-8, metal drye, and customized mold
  • End Product: 30-hole egg trays and coffee cup tray
BTF4-4 Egg Tray Making Machine in Argentina
  • Configuration: BTF4-4, metal dryer
  • End Product: 30-hole egg trays (5*6)
BTF4-4 Egg Tray Making Machine in Africa
  • Configuration: BTF4-4, metal dryer
  • End Product: paper egg trays

FAQs About Egg Tray Making Machine for Sale

How long will it take from order to delivery and installation?

Production cycle: About 20 days (without drying) or 50 working days (with drying).
Installation cycle: About 30 days.

How to extend the service life of paper pulp egg tray making machine?

Clean the paper pulp egg tray machine promptly to prevent excessive pulp residues, which can wear the equipment. Use a soft towel or cloth with water or a neutral detergent for cleaning. Avoid using hard steel wire balls, chemical wipes, or steel brushes, as these can cause scratches or erosion.

Does the paper egg tray making machine come with a warranty?

Yes, it is guaranteed for one year.

What are the weights of wet and dry egg trays?

Wet Egg Tray: Each tray typically weighs between 200g and 350g.
Dry Egg Tray: Each tray usually weighs between 80g and 100g.

What is the operating voltage and frequency of egg tray plant?

The egg tray maker requires three-phase electricity. The voltage and frequency can be adjusted according to the customer’s requirements.

Start Your Egg Tray Production Business with Beston Group

Egg tray manufacturing business is very profitable to invest in. No matter where you are, you can sell your trays easily. It is affordable for investors, even small-scale investors. So if you are interested in this business, please contact us for more details about egg tray making machine. Follow us on YouTube, Facebook, or LinkedIn to learn more about Beston Group, one of the leading egg tray machine manufacturers.