Egg tray making machine at Beston Group offers a 100% green packaging solution for the breeding and agricultural product packaging industry. By recycling waste paper, it produces egg trays that are biodegradable, recyclable, and compostable. This supports eco-friendly economic practices and sustainable development. Please read more about the paper egg tray making machine.
Diverse Pulp Tray Products Offered by Egg Tray Machine
Egg tray making machine (also egg carton machine) offers versatility in producing various pulp trays. Installing different molds, you can produce trays of different sizes, colors, weights, and layouts. We provide mold customization services. Just send us sample pictures and detailed measurements. Products you can get:
Egg Packaging Trays: With different egg tray molds, you can get different holes egg trays or egg cartons (6/10/12/18/24/30 holes and more) for chicken eggs, duck eggs, goose eggs, quail eggs, and more.
Other Pulp Trays: By changing the mold, you can get coffee cup trays, fruit trays, seedling cups, and more.
Raw Materials for Egg Tray Production
Paper egg tray production needs waste paper and water as raw materials. The typical paper-to-water ratio should be maintained at 1:5 or 1:6.
Various types of waste paper can be used for making egg trays, including waste cartons, waste books/newspapers/magazines, A4 paper, corrugated fiberboard, recycled egg trays, wrapping paper, and more. Any inquiries, welcome to contact Beston Group – a leading egg tray machine supplier.
Choose Suitable Egg Tray Making Machine Model
Beston Group offers 8 models of egg tray maker machine to meet the growing demand in the egg tray market. Explore the diverse options to find the ideal machine that aligns with your investment expectations. Contact us for more about pulp molding machine!
BTF1-3
Capacity: 800-1000pcs/hForming Mould Quantity: 3
BTF1-4
Capacity: 1200-1500pcs/hForming Mould Quantity: 4
BTF3-4
Capacity: 1800-2200pcs/hForming Mould Quantity: 12
BTF4-4
Capacity: 2500-3000pcs/hForming Mould Quantity: 16
BTF4-8
Capacity: 4000-5000pcs/hForming Mould Quantity: 32
BTF5-8
Capacity: 5000-6000pcs/hForming Mould Quantity: 40
BTF6-8
Capacity: 6000-7000pcs/hForming Mould Quantity: 48
BTF8-8
Capacity: 8000-9000pcs/hForming Mould Quantity: 64
Automatic Metal Drying Line Improves Your Efficiency
The automatic metal drying line heats the air using fuel and then evenly blows hot air at around 200°C onto the wet egg trays through the fan. This accelerates the evaporation of moisture to get dry finished trays. The entire drying process takes approximately 15-20 minutes.
Specifications
Drying Line Size: 20520mm*2200mm*3700mm
Insulation Thickness: 120mm
Chain Plate Thickness: 5mm
Heat Source: Natural gas, diesel, gasoline, etc
Type: Single-layer drying line and Multi-layer drying line (up to 6 layers can be customized)
Advantages
Automatic drying, high drying efficiency, and consistent tray quality
Energy-efficient with hot air recycling.
Labor cost saving with no need for manpower.
Small footprint, saving land costs
Pre-assembled for easy installation.
Easy maintenance with multiple inspection points.
Customize Mold Make Your Egg Tray Production Business Stand Out
At Beston Group (leading egg tray machine supplier), we offer customized molds to meet your unique needs for pulp tray products. Here’s a closer look at the two primary types of molds: plastic and aluminum.
30 years mold manufacturing experience
15 CNC machining centers
produce 1,200 molds annually
fast efficient mold production
mold assembly & mold test service
Plastic Molds
- Cost-effective
- 2-3 years lifespan
- smoother surface, better vacuum, less pulp residue
- lower cleaning frequency
Aluminum Molds
- wear and oxidation resistance
- less prone to deformation
- smooth surface reduces resistance during pulp molding.
- 5-8 years long lifespan
How to Make Egg Tray? – Egg Tray Machine Working Process
01Waster Paper Pulping
02Egg Tray Molding
03Egg Tray Drying
04Egg Tray Packaging (Optional)
Components and Layout Design of Egg Tray Production Line
The paper egg tray making machine consists of a pulping system, forming system, drying system, and auxiliary system. These work together to create a continuous and efficient egg tray production process. The layout of the automatic egg tray equipment is for your reference:
Note: Beston Group offers complimentary factory layout design services. So you can focus on your business while we handle the details. Contact us now for egg tray making machine price!
Core Advantages of Beston Egg Tray Machine
Efficient production capacity
operate continuously 24 hours
capacity of 2500-9000 pieces/h
production efficiency improved by 20%
Energy Saving Design
consumes only 0.25 kWh per kg of egg trays
energy consumption saved by 20%-30%
metal dryer recycle hot air heat
Technical Certification and Quality
strictly quality control
under ISO9001 and CE certified
15-year lifespan
High Product Qualification Rate
over 99.5% qualification rate of egg trays
vacuum forming technology
multi-layer automatic drying line
Easy Maintenance
easy routine maintenance
only 2 hours of upkeep per month
annual maintenance costs below 3% of cost of egg tray machine
Simple Operation
intelligent PLC control
user-friendly touchscreen interface
operators ready for work after just 2 hours of training
ROI Analysis of Paper Egg Tray Making Machine
Return on Investment of BTF5-8 Egg Tray Production Project | ||||||||
---|---|---|---|---|---|---|---|---|
Intruction | According to the market data of European market, the estimated ROI report, the various expenses are as follows: | |||||||
Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
Equipment | BTF5-8 Egg Tray Maker Machine | Set | 150, 500.00 | 1.00 | 150, 500.00 | |||
Transportation | From China to Destination Port | Set | 44, 000.00 | 1.00 | 44, 000.00 | |||
From Port to Site | Set | 1, 600.00 | 1.00 | 1, 600.00 | ||||
Custom Tax | 15% | Set | 29, 175.00 | 1.00 | 29175.00 | |||
Installation | Beston Technicians Salary | Day | 350.00 | 15.00 | 5, 250.00 | |||
Round-trip Air Tickets | Ea | 2, 500.00 | 2.00 | 5, 000.00 | ||||
Visa | Ea | 350.00 | 1.00 | 350.00 | ||||
Local Welder | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Plumber | Day | 120.00 | 40.00 | 4, 800.00 | ||||
Local Labor | Day | 108.00 | 60.00 | 6, 480.00 | ||||
Crane Forklift | Day | 160.00 | 10.00 | 1, 600.00 | ||||
Materials | Installation materials ready | Set | 2, 000.00 | 1.00 | 2, 000.00 | Foundation, pipe, etc. | ||
License | / | Ea | 0.00 | 1.00 | 0.00 | Environmental, firefighting, etc. | ||
Workshop | 1000.00 | ㎡ | 380.00 | 1000.00 | 38, 0000.00 | Rent in rural area | ||
US$: 635,555.00 | ||||||||
Operating Cost | Raw Materials | Waste Paper | Ton | 0.00 | 9.56 | 0.00 | 22.5 hours per day working | |
Water | / | m³ | 0.32 | 28.69 | 9.18 | |||
Electricity | / | KWH | 0.08 | 2787.75 | 209.08 | 22.5H | ||
Fuel | Natural Gas | m³ | 0.37 | 1485.00 | 549.45 | |||
Labor | / | People | 108.00 | 4.00 | 432.00 | |||
Maintenance | / | Day | 5.00 | 1.00 | 5.00 | |||
Depreciation | 8 Years | Day | 264.81 | 1.00 | 264.81 | |||
Tax | 5% | 0.00 | ||||||
US$: 1, 469.53 | ||||||||
End Product Price | Egg Trays | 5000 pieces per hour | Pieces | 0.05 | 112, 50.00 | 5, 625.00 | ||
Subsidy | / | Ton | 0.00 | 0.00 | 0.00 | |||
US$: 5, 625.00 | ||||||||
Daily Income | US$: 4, 155.47 | |||||||
Monthly Income | Working Day | Day | 25.00 | US$: 103, 886.83 | ||||
Yearly Income | Working Day | Day | 300.00 | US$: 1, 246, 642.01 |
How Paper Egg Tray Solves Pain Points in Egg Packaging Industry?
Minimize the Environmental Impact of Packaging
Unlike plastic and foam packaging, paper egg trays can be recycled, broken down in natural processes, and composted. This significantly reduces their negative environmental impact.
Paper egg trays can replace some plastic and foam packaging. This helps cut down waste landfills and lowers carbon emissions associated with production and disposal.
Effectively Reduce Product Loss
Paper egg trays offer excellent cushioning and shock absorption properties for the eggs. This minimizes egg breakage during transportation and reduces economic losses for producers and suppliers.
The paper egg trays’ air permeability and hygroscopic ability help keep eggs dry. This prevents mold growth and spoilage, ensuring eggs remain fresh and safe for consumption.
Paper Egg Tray Making Machine Serves Various Industries
The pulp egg tray production machine widely serves a diverse range of industries, including:
Poultry breeding industry and husbandry
Waste recycling industry
printing industry, paper industry
planting seedlings industry
catering industries
Booming Paper Egg Tray Market: Worthwhile Investment Opportunity
Egg Production and Paper Egg Tray Market Data Insight
Global Hen Eggs Production Data
In 2022, the world had approximately 7.9 billion laying hens, producing 1.6 trillion shell eggs, equivalent to around 8.7 million tons. The global egg market expanded from $248.49 billion in 2022 to $270.08 billion in 2023 at a CAGR of 8.7%. This growth is expected to continue, with the market projected to reach $374.89 billion by 2027, at a CAGR of 8.5%. This indirectly shows great demand for egg trays.
Paper Egg Tray Market Value Data
In 2023, the global paper egg tray market was valued at $1.12 billion and is expected to reach $1.44 billion by 2030, with a CAGR of 3.7% during 2024-2030. The paper egg cartons market, valued at $1.35 billion in 2023, is projected to grow to $2.01 billion by 2030, with a CAGR of 6.0%. These figures indicate steady growth in the paper egg packaging market, making it a promising investment opportunity.
(2)Why the Paper Egg Tray Market Is Thriving: An Analysis
Impact of Plastic Bans
Many countries are implementing stricter plastic-use regulations, encouraging sustainable packaging solutions. This shift is driving market demand for paper egg trays.
Expansion of Poultry Farming
The global demand for eggs continues to rise due to their high nutritional value and versatile culinary uses. This directly fueling the growth of the egg tray market.
Growing Environmental Awareness
Both consumers and businesses are increasingly prioritizing environmental sustainability. Biodegradable and recyclable paper egg trays are becoming a popular alternative to plastic trays.
Beston Egg Tray Machine: Trusted by 200+ Global Clients
6000-7000 pcs/h in Morocco
5000-6000 pcs/h in South Africa
5000-6000 pcs/h in Egypt
2500-3000 pcs/h in Argentina
2500-3000 pcs/h in Africa
- Configuration: BTF6-8, metal dryer, and stacking machine
- End Product: 30-hole egg trays
- Configuration: BTF5-8, metal dryer, and aluminum mold
- End Product: Paper egg trays
- Configuration: BTF5-8, metal drye, and customized mold
- End Product: 30-hole egg trays and coffee cup tray
- Configuration: BTF4-4, metal dryer
- End Product: 30-hole egg trays (5*6)
- Configuration: BTF4-4, metal dryer
- End Product: paper egg trays
FAQs About Egg Tray Making Machine for Sale
How long will it take from order to delivery and installation?
Installation cycle: About 30 days.
How to extend the service life of paper pulp egg tray making machine?
Does the paper egg tray making machine come with a warranty?
What are the weights of wet and dry egg trays?
Dry Egg Tray: Each tray usually weighs between 80g and 100g.
What is the operating voltage and frequency of egg tray plant?
Parameters of Paper Egg Tray Machine for Sale
Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
---|---|---|---|---|---|---|---|---|---|
Capacity | 800-1000pcs/h | 200-1500pcs/h | 1800-2200pcs/h | 2500-3000pcs/h | 4000-5000pcs/h | 5000-6000pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 | |
Total Power | 32kw | 36-60kw | 55-74kw | 58-88kw | 127-144kw | 153-190kw | 226-239kw | 374.2 | |
Electricity Consumption | 23.1kw/h | 29.4kw/h | 37.59kw/h | 57.4kw/h | 89kw/h | 113kw/h | 156kw/h | 260.4kw/h | |
Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
Material Consumption | Paper | 85kg/h | 102kg/h | 170kg/h | 212kg/h | 298kg/h | 425kg/h | 520kg/h | 640kg/h |
Water | 195kg/h | 235kg/h | 391kg/h | 488kg/h | 685kg/h | 977kg/h | 1196kg/h | 1472kg/h | |
“Fuel Consumption (Multi-layer Metal Drying)” |
Natural Gas | 25-35m³ | 30-40m³ | 35-45m³ | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
Diesel | 20-30kg | 23-33kg | 27-37kg | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg |
Start Your Egg Tray Production Business with Beston Group
Egg tray manufacturing business is very profitable to invest in. No matter where you are, you can sell your trays easily. It is affordable for investors, even small-scale investors. So if you are interested in this business, please contact us for more details about egg tray making machine. Follow us on YouTube, Facebook, or LinkedIn to learn more about Beston Group, one of the leading egg tray machine manufacturers.