Egg carton making machine is an advanced piece of equipment designed to produce egg cartons from recycled paper materials. Paper egg cartons are completely degradable and pollution-free. With the development of the times, more and more companies decide to invest in egg carton machine to support sustainable development. Welcome to Beston Group to learn more information.
What Raw Material Can Be Used for Egg Carton Production?
The raw material of paper egg carton can be divided into three parts: pulp, water and additives. The paper-to-water ratio is 1:5 to 1:6.
Pulp
The most important raw material for paper egg carton production is recycled paper pulp. The pulp is typically sourced from used paper products, such as newspapers, cardboard, and office waste.
Water
Water is another critical component in the production of egg cartons. The water is mixed with the paper pulp to achieve the correct consistency for molding the cartons.
Additives
To enhance the quality of the egg cartons, manufacturers often add various chemicals to the raw material pulp, like waterproofing agents.
Something You Need to Know about Egg Carton
Egg Carton Specification
The most common product made by Beston egg box machine is 6/10/12 counts of egg cartons.
Shape of Egg Carton
Besides the common chicken egg cartons, you can also produce egg carton or egg tray for duck eggs, goose eggs, quail eggs and other specifications of eggs. The only thing you need to do is to replace mold.
Function of Egg Carton
The paper egg carton has a good shock-proof and collision-proof function on protecting eggs.
Four Steps of Egg Carton Making Machine to Make High-Quality Egg Carton
By following these steps, waste paper can be efficiently converted into eco-friendly paper egg cartons, achieving resource recycling and meeting market demand for biodegradable packaging.
01Pulping
02Molding
03Drying
04Packaging (Optional)
Detailed 3D Layout of Egg Carton Machine
Egg carton producing line mainly contains pulping system, molding system and drying system, you can check the 3D layout to better understand the production process.
Specific Parameters of Egg Carton Making Machine
We provide 8 models of egg box making machine, which allows customers to choose the one that best suits their needs. Please refer to the pulp molding machine specific parameters for details. You can also contact us and explain the specific need, we will recommend a suitable machine for you and provide reasonable egg carton making machine price.
| Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | 800-1000pcs/h | 1000-1500pcs/h | 1700-2200pcs/h | 2000-2500pcs/h | 3500-4500pcs/h | 5000-5500pcs/h | 6000-6500pcs/h | 8000-9000pcs/h | |
| Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 | |
| Total Power | 32kw | 36-60kw | 55-74kw | 58-88kw | 127-144kw | 153-190kw | 226-239kw | 374.2kw | |
| Electricity Consumption | Total Power*70% | ||||||||
| Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
| Material Consumption | Paper | 64kg/h | 85kg/h | 160kg/h | 176kg/h | 340kg/h | 425kg/h | 520kg/h | 640kg/h |
| Water | 160kg/h | 212.5kg/h | 400kg/h | 400kg/h | 850kg/h | 1062.5kg/h | 1300kg/h | 1600kg/h | |
| Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 25-35m³ | 30-40m³ | 35-45m³ | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
| Diesel | 20-30kg | 23-33kg | 27-37kg | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg | |
Three Key Benefits of Metal Dryer You Should Know
Metal dryer of egg crate making machine has several advantages that make them an excellent choice for drying egg cartons. Here are three key benefits you should know:
Efficient Drying
6-layer drying line to ensure that egg cartons are dried thoroughly.
Energy Saving
Advanced insulation and circular hot air reduce energy consumption, making the process more eco-friendly.
High Automation
The drying process is fully automated, significantly reducing the need for manual transporting of wet egg cartons. This helps to reduce operation costs.
Customized Appearance of Egg Box Machine
Color
We offer color customization of the paper tray machine. This service allows companies to tailor their machine’s color to match their brand identity.
Logo
Customization of company logo is also available. It is worth noting that the logo design is only available for BTF4-8, BTF5-8, BTF6-8 and BTF8-8 egg crate machine with metal drying.
Egg Carton Making Machine-Export to Global Countries
BTF5-8 in Egypt
BTF6-8 in Morocco
BTF4-4 in Russia
BTF5-8 in Bolivia
- Capacity: 5000-6000 pieces/h
- Raw material: waste paper
- End product: coffee cup tray, egg tray
- Capacity: 6000-7000 pieces/h
- Raw material: waste paper
- Final product: paper egg trays
- Capacity:2500-3000 pieces/h
- Raw material: waste paper
- Final product: paper egg trays
- Capacity: 5000-6000 pieces/h
- Raw material: waste cardboard boxes
- Final product: egg tray of 30 holes
Outstanding Advantages of Beston Egg Carton Machine
High Production Efficiency
- Capacity from 800-9000 pieces/h
- 20% higher output than other suppliers
High Degree of Automation
- Fully automated from pulping, forming, drying and packing, reducing labor demand and long-term operating costs
- PLC control monitors all parts to reduce the failure rate
Energy Conservation
- Low power consumption, consuming only 0.04 kWh per kg of egg cartons
- Unique metal dryer circulating fan design saves 10% energy than peers
High Quality
- Materials from well-known brands to lay the foundation for long-term operation
- Multi-department strict quality inspection to ensure machine’s quality
Why Does Egg Carton Making Machine Thriving in Packing Industry?
Rapid Development of Poultry Industry
Poultry farming is an important application area for egg carton maker. The growth of egg production worldwide has directly driven the market demand for the machines.
Growing Demand for Sustainable Packaging
With global environmental awareness increasing, the use of plastic is strictly restricted. Paper egg cartons, as a sustainable packaging method, have gradually become the first choice to replace plastic egg cartons.
Technological Advancements
Technological advances in paper egg box making machine provide more opportunities for their widespread use. Many machines have fully automated production capabilities. It improves production speed and reduces manual intervention.
Enjoy Government Subsidies
Currently, some governments provide investment tax credits or production tax credits to the investors that invest in renewable energy infrastructure. In line with this trend, more governments are likely to support paper packaging industry in the future.
Comprehensive Services from Egg Carton Making Machine Manufacturer
Consulting Service
We provide pre-sales consulting services to ensure our customers receive the suitable help. By helping customers analyze their needs and understand their project background, we can offer customized solutions to meet their specific requirements.
Installation Service
We provide both on-site and online installation services. Our experienced technicians will be available to guide you through the installation process, guaranteeing that your equipment is set up correctly. The installation period varies according to the machine model and the number of customer staff. Generally the period is 45 days.
Training Service
Our professional engineer will provide training for the customer. This is to ensure they can operate the equipment proficiently. Moreover, the training will cover all essential aspects, including maintenance and troubleshooting. Consequently, the customer will be able to maximize the equipment’s efficiency and longevity, leading to improved overall performance.
Maintenance Service
Should any issues arise, our dedicated after-sales support team is always ready to assist you. Meanwhile, we also provide a maintenance handbook for customers to follow. Our after-sales service team will also make regular visits to remind and guide customers on maintenance.
How to Carry Out Paper Egg Carton Making Machine Project
Launching an egg carton machine project involves several critical steps to ensure success.
Conduct Market Research
- Target customers: Identify potential customers, including poultry farms, food suppliers, and retailers.
- Competitor analysis: Study existing egg carton manufacturers to understand pricing, quality, and production methods.
- Market analyze: Analyze the demand for eco-friendly egg cartons.
Define Your Business Plan and Objectives
- Production goals: Set production goals, such as the number of cartons to produce daily or yearly.
- Budget: Determine your budget, considering costs for the machine, raw materials, labor, maintenance, and setup.
- Profit estimation: Estimate potential income based on market demand, unit pricing, and production output.
Select a Suitable Location and Factory Setup
- Close to raw materials: Choose a location near raw material suppliers to reduce transportation costs.
- Space requirements: Ensure enough space for production, storage, and future expansion.
Choose the Right Egg Carton Making Machine
- Trustworthy supplier: Find high-quality equipment by evaluating different suppliers.
- Suitable machine model: Match the right machine model to your needs(capacity).
Installation and Production
- Machine assembly: Install the equipment with help from professional technicians.
- Running and Testing: Start production and closely monitor the initial run to address any issues quickly.
Join Us to Launch Your Egg Carton Production Project
As an egg carton making machine manufacturer, we are committed to offering reliable, efficient, and dedicated service throughout your entire purchasing journey. Our goal is to provide you with the highest quality products and support. If you have any inquiries regarding the egg carton machine project, please feel free to leave us a message. We will serve you wholeheartedly.
