Paper Tray Making Machine

Paper Tray Making Machine Banner

Paper tray making machine is designed to produce a variety of biodegradable paper trays. It transforms recycled paper into durable packaging for industries like agriculture, catering, poultry farming, and electronic manufacturing. This project supports sustainability by reducing waste paper and agricultural biomass and providing cost-effective, customized packaging solutions. Keep reading to discover the details about the machine!

Raw Material Used in Paper Tray Making Machine

Tray making machine primarily utilizes a variety of waste paper products as its core raw materials. This includes discarded cartons, old newspapers, used books, magazines, and even recycled egg trays.

Waste Paper for Paper Tray Production
Waste Book for Paper Tray Production
Waste Carton for Paper Tray Production
Recycled Egg Tray for Paper Tray Production

Diverse Applications of Paper Trays

Various types of paper trays can be made to cater to the different needs of customers. This can be achieved by simply replacing the mold. Welcome to contact us to customize your pulp molding products! It includes:

Paper Egg Tray
Paper Egg Tray

Paper Egg Cartons
Paper Egg Cartons
Paper Coffee Trays
Paper Coffee Trays
8 Holes of Paper Apple Tray
8 Holes of Paper Apple Tray
10 Holes of Paper Apple Tray
10 Holes of Paper Apple Tray
Paper Quail Egg Tray
Paper Quail Egg Tray
Paper Electronics Parts Tray
Paper Electronics Parts Tray
Paper Nursery Tray
Paper Nursery Tray

Egg Tray/Carton

Paper egg tray or egg carton from egg carton machine provides a shock-proof and drop-resistant egg packaging method for poultry farming. In addition to the most common eggs, goose eggs, quail eggs, and duck eggs can also be packed.

Coffee Cup Tray

Coffee cup tray made from coffee cup tray making machine suitable for takeaway has become a popular packing in the beverage industry. Our paper tray machine can produce trays with two or four cups, providing a convenient multi-cup carrying solution.

Fruit Tray

Fruit tray is widely used to pack fragile fruits such as apples, pears, peaches, etc. The good supporting performance protects the fruits from being squeezed.

Nursery Tray

Nursery tray is a key tool in agricultural planting. It can be used to grow vegetables, flowers, etc. Our paper nursery trays have good air permeability and water absorption, which can promote the healthy germination of seeds.

Electronics Parts Tray

Paper electronics parts tray is designed to safely hold delicate electronic components such as circuit boards, sensors, and chips. With good shock absorption and protection against static electricity, it prevents damage during transportation and storage.

Different Types of Paper Tray Making Machine for Sale

Our paper tray forming machine offers production capacities ranging from 800 to 9,000 pieces, catering to the different needs of customers. The specific machine model parameters are as follows:

  • For Small-scale Production
  • We recommend: BTF1-3, BTF1-4, BTF3-4.

  • For Medium-scale Production
  • We recommend: BTF4-4, BTF4-8, BTF5-8.

  • For Large-scale Production
  • We recommend: BTF6-8, BTF8-8.

    BTF1-3 Paper Tray Making Machine

    BTF1-3

    Capacity: 800-1000pcs/hForming Mould Quantity: 1×3

    BTF1-4 Paper Tray Machine

    BTF1-4

    Capacity: 1000-1500pcs/hForming Mould Quantity: 1×4

    BTF3-4 Paper Tray Making Machine

    BTF3-4

    Capacity: 1700-2000pcs/hForming Mould Quantity: 3×4

    BTF4-4 Paper Tray Forming Machine

    BTF4-4

    Capacity: 2000-2500pcs/hForming Mould Quantity: 4×4

    BTF4-8 Paper Tray Making Machine

    BTF4-8

    Capacity: 3500-4500pcs/hForming Mould Quantity: 8×4

    BTF5-8 Tray Making Machine

    BTF5-8

    Capacity: 5000-5500pcs/hForming Mould Quantity: 8×5

    BTF6-8 Paper Tray Making Machine

    BTF6-8

    Capacity: 6000-6500pcs/hForming Mould Quantity: 8×6

    BTF8-8 Pulp Tray Machine

    BTF8-8

    Capacity: 8000-9000pcs/hForming Mould Quantity: 8×8

    Specific Parameters of Tray Making Machine

    ModelBTF1-3BTF1-4BTF3-4BTF4-4BTF4-8BTF5-8BTF6-8BTF8-8
    Capacity800-1000pcs/h1000-1500pcs/h1700-2200pcs/h2000-2500pcs/h3500-4500pcs/h5000-5500pcs/h6000-6500pcs/h8000-9000pcs/h
    Forming Mould Quantity34121632404864
    Total Power32kw36-60kw55-74kw58-88kw127-144kw153-190kw226-239kw374.2kw
    Electricity ConsumptionTotal Power*70%
    Staffing Demand3-54-64-64-64-65-76-86-8
    Material ConsumptionPaper64kg/h85kg/h160kg/h176kg/h340kg/h425kg/h520kg/h640kg/h
    Water160kg/h212.5kg/h400kg/h400kg/h850kg/h1062.5kg/h1300kg/h1600kg/h
    Fuel Consumption
    (Multi-layer Metal Drying)
    Natural Gas25-35m³30-40m³35-45m³48-58m³60-70m³75-85m³90-100m³120-130m³
    Diesel20-30kg23-33kg27-37kg40-50kg48-58kg60-70kg67-77kg90-100kg

    Customized Factory Layout: Achieving Optimal Efficiency

    We offer professional factory layout design services to ensure the rational utilization of space. No matter which paper tray making machine model you choose, you only need to provide basic factory details. These include the total area, the length and width of the space, and any relevant photos of the site. Based on this information, we will create a customized plan to meet your specific needs. Below is a reference example of BTF8-8 layout design.

    3D Tray Making Machine Layout
    3D Tray Making Machine Layout

    From Pulp to Trays: Exploring Paper Tray Making Process

    01Pulping

    The raw materials are transported to a hydraulic pulper through a conveyor. In this step, they are mixed with water, and additives and processed into pulp. The ratio of pulp to water is 1:5-1:6. The concentration of the pulp is automatically adjusted to ensure consistent product quality.

    02Molding

    Under the power of a vacuum system, the pulp is injected into specialized molds to shape the trays. The mold can be replaced to produce different products.

    03Drying

    Through a conveyor belt, the wet trays are transferred to a muti-layer metal dryer. Metal dryers can speed up drying efficiency and ensure product quality. The drying time is about 17-18 minutes.

    04Packaging

    Once dried, paper trays are transferred to the packing area. A baler is used to compress the paper trays, thereby reducing storage space and improving transportation efficiency.

    What Contributes Beston Group to a Top Paper Tray Making Machine Supplier?

    Paper Tray Making Machine
    Paper Tray Making Machine

    High Efficiency in Paper Tray Production

    After dozens of upgrades and improvements, the production rate of the machine is 20% higher than other suppliers.

    Low Electricity Consumption of Paper Tray Drying

    After dozens of upgrades and improvements, the production rate of the machine is 20% higher than other suppliers.

    Robust Durability of Paper Tray Making Machine

    Our machine is constructed with high-quality steel and components, including custom special materials like 40CR and 304 stainless steel. This robust construction ensures long-lasting durability and reliability, minimizing maintenance needs and extending the lifespan of the machine, providing a better return on investment for customers.

    Mature Technology in Tray Making Machine Production

    As a leading supplier, we specialize in the machine production for more than 10 years. We have mature technology to produce pulp molding machine, thus leading to shorter delivery time compared to competitors. Only 40-60 days can complete the production of the machine.

    Excellent Paper Tray Making Machine Exported to Various Countries

    BTF5-8 in Egypt

    BTF4-4 in Mexico

    BTF6-8 in Morocco

    BTF4-4 in Indonesia

    BTF5-8 Paper Tray Making Machine in Egypt
    • Configuration: multi-layer metal dryer
    • End Product: egg trays and coffee cup trays
    • Raw material: waste paper
    BTF4-4 Tray Making Machine in Mexico
    • Configuration: customized molds
    • End Product: apple trays
    • Raw material: waste paper (purchased)
    BTF6-8 Tray Making Machine in Morocco
    • Configuration: metal drying equipment and a stacking device
    • End Product: egg trays
    • Raw material: waste paper
    BTF4-4 Paper Tray Making Machine in Indonesia
    • Configuration: customized aluminum molds
    • End Product: egg trays
    • Raw material: waste cardboard boxes

    Increasing Paper Tray Market: A Sustainable Opportunity for Smart Investors

    The paper tray market is experiencing notable growth, driven by increasing demand for sustainable packaging solutions. With its strong growth potential and focus on environmental sustainability, the paper tray market offers a great investment opportunity for investors.

    Market Value of Paper Tray

    ROI Analysis of Paper Tray Making Machine

    Conducting a thorough ROI analysis is essential for companies considering investing in the machine. This evaluation not only highlights the potential return on investment but also emphasizes the cost-effectiveness of the machine. By analyzing initial costs, operational efficiencies, and projected revenues, investors can make optimal decisions that maximize profitability. Following is an ROI analysis of BTF5-8 egg tray machine for your reference:

    Return on Investment of BTF5-8 Egg Tray Production Project
    InstructionAccording to the market data of European market, the estimated ROI report, the varous expenses are as follows:
    Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDTotal AmountRemark
    EquipmentBTF5-8Set150, 500.001.00150, 500.00
    TransportationFrom China to Destination PortSet44, 000.001.0044, 000.00
    From Port to SiteSet1, 600.001.001, 600.00
    Custom Tax15%Set29, 175.001.002, 9175.00
    InstallationBeston Technican's SalaryDay350.00
    15.00
    5, 250.00
    Round-trip Air TicketsEa2, 500.002.00
    5, 000.00
    VisaEa350.00
    1.00
    350.00
    Local WelderDay120.00
    40.00
    4, 800.00
    Local PlumberDay120.00
    40.00
    4, 800.00
    Local LaborDay108.00
    60.00
    6, 480.00
    Crane ForkliftDay160.00
    10.00
    1, 600.00
    MaterialsInstallation Materials ReadySet2, 000.000.00 2, 000.00Foundation, pipe, etc.
    License/Ea0.00 0.00 0.00 Environmental, firefighting, etc.
    Workshop1000.00 380.00 1000.00 38, 0000.00Rent in rural area
    US$: 635,555.00
    Opretating CostRaw MaterialsWaste PaperTon0.00 9.560.00 22.5 hours per day working
    Water/0.3228.699.18
    Electricity/KWH0.082787.75209.0822.5H
    FuelNatural Gas0.371485.00 549.45
    Labor/People108.00 4.00 432.00
    Maintenance/Day5.00 1.00
    5.00
    Depreciation8 YearsDay264.811.00
    264.81
    Tax5%0.00
    US$: 1, 469.53
    End Product PriceEgg Trays5000 pieces per hourPieces0.05
    112, 50.005, 625.00
    Subsidy/Ton0.00
    0.00
    0.00
    US$: 5, 625.00
    Daily IncomeUS$: 4, 155.47
    Monthly IncomeWorking DayDay25.00
    US$: 103, 886.83
    Yearly IncomeWorking DayDay300.00
    US$: 1, 246, 642.01

    How Paper Tray Making Machine Drive Environmental Sustainability?

    Recycled Waste Paper for Paper Tray Production

    Recycling Waste Paper

    Paper tray machine uses recycled paper, such as old newspapers and cartons, reducing waste and promoting a circular economy.

    Biodegradable Paper Tray

    Biodegradable Products

    The paper trays produced are biodegradable, with 0 pollution to the environment.

    Energy Saving Design

    Energy-efficient Production

    The manufacturing process of paper trays is optimized to minimize energy consumption, reducing the overall environmental impact.

    Low Chemical Usage in Paper Tray Production

    Low Chemical Usage

    The production process relies on fewer chemicals compared to plastic or foam tray manufacturing, making it safer for the environment.

    Dependable Services to Ensure Customer Success

    Custom Solution Service

    We offer customized solutions to meet diverse customer needs. This includes mold customization to produce specific types of paper trays, ensuring the final product meets your precise requirements. Additionally, we provide adjustments to the metal drying system, such as modifying the number of layers or the track length, to optimize production efficiency.

    Installation and Training Service

    We offer flexible installation options, both online and on-site. It is to ensure everything is configured correctly and running efficiently. We also offer unified training programs to ensure your team can operate and maintain the machines efficiently.

    Reliable Support and Maintenance

    If any parts of paper tray making machine become damaged or paper tray molds wear out during operation, we provide original spare parts, and customers can contact us directly for shipping. This ensures that the equipment can quickly return to normal operation when parts need to be replaced.

    Start Your Business Plan with Us

    Paper tray making machine, combining the features of high efficiency, sustainability, and cost-effectiveness, is the perfect choice for investors seeking eco-friendly packaging solutions. Its versatility in producing various high-quality trays ensures a strong return on investment. Partner with us today to invest in a machine that meets both your production needs and environmental goals.

      Contact Us

      The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

      Please specify your requirement by referring to the following aspects:

      1.Which model would prefer? (BTF4-4 to BTF8-8) Or what is your expected output? (Key point)

      2.Do you need metal drying line for drying wet paper trays?

      3.Your requirements on the final pulp molded products

      4.Budget for machinery purchasing? (Key info for right model)

      5.Points that you really focus on. (Customized service from our project consultant)