Automatic Egg Tray Making Machine

Automatic Egg Tray Making Machine Banner

Automatic egg tray making machine efficiently produces eco-friendly egg trays from recycled paper or agricultural residue. With its high production capacity and low labor requirements, it significantly reduces operational costs and improves overall production efficiency. This machine is ideal for investors seeking sustainable packaging solutions. If you’re interested in this project, please continue reading to learn more details.

Egg Tray Introduction: Weight, Size, and Application

30 Holes Egg Tray
30 Holes Egg Tray
24 Holes Egg Tray
24 Holes Egg Tray

Weight

Generally, the final weight of the finished egg tray is 80-100g.

Specification

24/30 counts egg trays are available, which is to meet the common needs in the market.

Application

In addition to common eggs, it can be used to hold various eggs, like quail eggs, goose eggs, duck eggs, and pigeon eggs. Furthermore, by simply changing the mold, you can also get coffee cup tray, apple tray, and other pulp trays.

Raw Material of Automatic Egg Tray Making Machine

The machine mainly uses pulp and water as its raw material. The ratio of paper to water is 1:5-1:6. The pulp is primarily derived from waste paper, including waste newspaper, waste cardboard, used books, magazines, and A4 paper.

Recycled Paper for Egg Tray Production
Waste Newspaper for Egg Tray Production
Waste Paper for Egg Tray Production
Waste Carton for Egg Tray Production
Used Magazines for Egg Tray Production

Choose from Different Fully Automatic Egg Tray Machine Models

We have extensive experience in helping you determine the most suitable model based on your production needs. If you would like a consultation about the fully automatic egg tray machine price, please contact us immediately. Here are the types and specifications of the egg tray machine for your reference:

ModelBTF1-3BTF1-4BTF3-4BTF4-4BTF4-8BTF5-8BTF6-8BTF8-8
Capacity800-1000pcs/h1000-1500pcs/h1700-2200pcs/h2000-2500pcs/h3500-4500pcs/h5000-5500pcs/h6000-6500pcs/h8000-9000pcs/h
Forming Mould Quantity34121632404864
Total Power32kw36-60kw55-74kw58-88kw127-144kw153-190kw226-239kw374.2kw
Electricity ConsumptionTotal Power*70%
Staffing Demand3-54-64-64-64-65-76-86-8
Material ConsumptionPaper64kg/h85kg/h160kg/h176kg/h340kg/h425kg/h520kg/h640kg/h
Water160kg/h212.5kg/h400kg/h400kg/h850kg/h1062.5kg/h1300kg/h1600kg/h
Fuel Consumption
(Multi-layer Metal Drying)
Natural Gas25-35m³30-40m³35-45m³48-58m³60-70m³75-85m³90-100m³120-130m³
Diesel20-30kg23-33kg27-37kg40-50kg48-58kg60-70kg67-77kg90-100kg

Layout of Automatic Egg Tray Making Machine

The layout of the machine mainly consists of three parts: pulp area, molding area, and drying area. The specific 3D picture is as follows:
Layout of Automatic Egg Tray Making Machine

Automatic Egg Tray Production Line: From Pulping, Molding to Drying

The production process of egg trays is fully automated, from raw material processing to the molding and drying process. Under the control of the automated system, the automatic egg tray making machine achieves high efficiency and stable quality.

01Fully Automated Pulping System

  • Automatic material transportation: Raw materials, such as waste paper, are delivered to the hydraulic pulper using a conveyor belt. This removes the need for manual handling entirely. The pulping time is about 20 minutes.
  • Automated concentration adjustment: Water is added automatically to make pulp. A pulp concentration meter monitors and adjusts the consistency to meet required standards.
  • 02Fully Automated Molding System

  • Vacuum-assisted pulp feeding: Pulp is transferred automatically into the molding system using a vacuum system, ensuring consistent pulp flow.
  • Automatic compression molding: Advanced compression molding techniques shape the pulp into wet egg trays with high accuracy. The process ensures uniformity and avoids excess pulp waste.
  • 03Fully Automated Muti-Layer Metal Drying System

  • Automatic drying process: The entire drying process is controlled by an automated system, minimizing manual intervention.
  • Efficient moisture reduction: The multi-layer metal drying system, combined with automated operation, ensures rapid and uniform drying. It effectively reduces the moisture content of wet egg trays (65%-75%) to a final 10%-12%, ensuring superior drying results.
  • Key Advantages of Automatic Egg Tray Machine for Sale

    Automatic Egg Tray Machine
    Automatic Egg Tray Machine

    High Output

    Equipped with highly automated production lines, egg tray production efficiency is significantly improved. Take BTF6-8 with a production capacity of 6,000 pieces/hour as an example. It can run continuously for 24 hours a day and the average daily output can reach 144,000 pieces.

    Energy Efficiency

    Adopt energy-saving technology, which only consumes 0.25 kWh per kg of egg trays. Additionally, the vacuum system of the molding process adopts our self-developed spiral pressurization technology, which can achieve the highest vacuum pressure with the smallest power.

    Low Maintenance Costs

    Our paper tray making machine is made of high-strength stainless steel and wear-resistant materials, with a lifespan of up to 15 years. Routine maintenance is simple, requiring only two hours monthly. Annual maintenance costs remain under 3% of the equipment’s original price.

    Low Error Rate

    Automatic egg tray making machine is controlled by a PLC electric control cabinet. Compared with traditional egg tray machine, our machine runs more smoothly and reduces the error rate.

    Optional Accessories: Enhancing Egg Tray Production Efficiency

    Selecting suitable accessories can significantly streamline production processes and improve operational efficiency. Customers can customize egg tray making machine with fully automatic configurations based on their needs. Below are several optional components.

    Vibration Screen

    Vibration Screen

    The vibration screen effectively removes impurities from raw materials. This ensures that only clean and high-quality pulp enters the production line, improving the overall quality of the final pulp molding products.

    Pulp Refiner

    Pulp Refiner

    The refiner fine processes the pulp, making it finer and smoother. This contributes to a more consistent and high-quality egg tray, enhancing its durability and appearance.

    Tray Stacker

    Tray Stacker

    The tray stacker ensures that the number of egg trays in each package is consistent, optimizing storage and transportation efficiency while maintaining uniformity throughout all the product batches.

    Packaging Machine

    Packaging Machine

    The packaging machine compresses the egg trays to save space. This feature not only helps in maximizing storage but also makes transportation more efficient.

    Automatic Egg Tray Making Machine-Export to 50+ Countries

    BTF5-8 in Egypt

    BTF6-8 in Morocco

    BTF4-4 in Bolivia

    BTF4-4 in Angola

    BTF5-8 Automatic Egg Tray Making Machine in Egypt
    • Capacity: 5000-6000 pieces/h
    • Raw material: waste paper
    • Final product: coffee cup trays, egg trays
    BTF6-8 Automatic Egg Tray Making Machine in Morocco
    • Capacity: 6000-7000 pieces/h
    • Raw material: waste paper
    • Final product: egg trays
    BTF4-4 of Fully Automatic Egg Tray Machine in Bolivia
    • Capacity:5500pcs/h
    • Raw material: waste paper, waste cartons
    • Final product: paper egg trays
    BTF4-4 Automatic Egg Tray Machine in Angola
    • Capacity: 2500pcs/h
    • Raw material: waste paper and waste cartons
    • Final product: 30 cavities egg tray

    A Top Automatic Egg Tray Machine Manufacturer

    Automatic Egg Tray Making Machine

    Global Market Influence

    Over the past decades, Beston Group has successfully sold and installed automatic egg tray making machines in more than 50 countries and regions, including Algeria, Philippines, Hungary, Egypt, India etc. Our customers consistently express high satisfaction with both our products and services.

    200,000 Square Meters Large-Scale Factory

    Our production facility covers an area of over 200,000 square meters, which includes a dedicated R&D test base of 7,000 square meters. It is equipped with advanced machinery that enables high-capacity manufacturing and ensures strict quality control. We welcome customers to visit our factory and witness our production strength in person.

    50+ Professional Engineers

    Our certified engineers focus on producing high-quality fully automatic egg tray machine through continuous technological improvements. Their expertise ensures smooth communication with international customers, delivering exceptional service and support.

    Displaying Certifications: Trust You Can See

    As a reliable pulp molding machine manufacturer, we have passed various certifications, including ISO 9001, ISO 14001 and CE. They have proven that our machine can meet international standards in terms of quality management, environmental management and product safety. The certifications are shown below:

    Beston QMS Certificate

    EMS Certificate of Beston

    Profitable Returns: Analyzing the ROI of Automatic Egg Tray Making Machine

    Investing in the machine is more than just a purchase—it’s a step toward long-term profitability. Based on your local data and market conditions, we calculate the daily operating cost and gross profit. This provides valuable insights to help customers understand the payback period. Below is a ROI analysis of BTF5-8 for reference.

    Return on Investment of BTF5-8 Egg Tray Production Project
    InstructionAccording to the market data of European market, the estimated ROI report, the varous expenses are as follows:
    Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDTotal AmountRemark
    EquipmentBTF5-8Set150, 500.001.00150, 500.00
    TransportationFrom China to Destination PortSet44, 000.001.0044, 000.00
    From Port to SiteSet1, 600.001.001, 600.00
    Custom Tax15%Set29, 175.001.002, 9175.00
    InstallationBeston Technican's SalaryDay350.00
    15.00
    5, 250.00
    Round-trip Air TicketsEa2, 500.002.00
    5, 000.00
    VisaEa350.00
    1.00
    350.00
    Local WelderDay120.00
    40.00
    4, 800.00
    Local PlumberDay120.00
    40.00
    4, 800.00
    Local LaborDay108.00
    60.00
    6, 480.00
    Crane ForkliftDay160.00
    10.00
    1, 600.00
    MaterialsInstallation Materials ReadySet2, 000.000.00 2, 000.00Foundation, pipe, etc.
    License/Ea0.00 0.00 0.00 Environmental, firefighting, etc.
    Workshop1000.00 380.00 1000.00 38, 0000.00Rent in rural area
    US$: 635,555.00
    Opretating CostRaw MaterialsWaste PaperTon0.00 9.560.00 22.5 hours per day working
    Water/0.3228.699.18
    Electricity/KWH0.082787.75209.0822.5H
    FuelNatural Gas0.371485.00 549.45
    Labor/People108.00 4.00 432.00
    Maintenance/Day5.00 1.00
    5.00
    Depreciation8 YearsDay264.811.00
    264.81
    Tax5%0.00
    US$: 1, 469.53
    End Product PriceEgg Trays5000 pieces per hourPieces0.05
    112, 50.005, 625.00
    Subsidy/Ton0.00
    0.00
    0.00
    US$: 5, 625.00
    Daily IncomeUS$: 4, 155.47
    Monthly IncomeWorking DayDay25.00
    US$: 103, 886.83
    Yearly IncomeWorking DayDay300.00
    US$: 1, 246, 642.01

    Delivering Considerate Solutions to Meet Client Needs

    We always uphold the principle of putting the customer first and strive to meet their needs, creating win-win situations. To achieve the above goals, we provide:

    Consultation Service

    Before your purchase, we will provide you with the most informative egg tray market analysis and our automatic egg tray making machine information to help you make the right decision.

    Mold Customization Service

    We offer mold customization to meet your specific requirements for egg trays. If you have unique needs, simply send us your product, and we will create a mold customized to your specifications.

    Installation and Training Service

    We provide installation and commissioning services for our customers. We also train your staff on the equipment so that they can use fully automatic egg tray machine proficiently.

    Maintenance Service

    We provide customers with maintenance manuals to help them maintain the machines independently. Additionally, our after-sales team conducts regular follow-up calls to guide customers in performing maintenance effectively.

    The Role of Automatic Egg Tray Making Machine in Promoting Environmental Sustainability

    Eco-friendly Paper Raw Material

    Use Eco-friendly Materials

    Utilizes recycled paper and agricultural waste, reducing the demand for non-renewable resources.

    Biodegradable Egg Tray

    Biodegradable Products

    Produces paper egg trays are biodegradable products, which can decompose naturally, reducing environmental impact and supporting a circular economy.

    Waste Paper Recycled

    Promote Waste Paper Recycle

    Converts waste paper into valuable packaging products, maximizing resource efficiency.

    Low Carbon Emission

    Lower Carbon Footprint

    Automated processes minimize energy consumption by using precise control systems and reducing material waste. It contributes to lower greenhouse gas emissions compared to traditional egg tray production methods.

    Contact Us to Start Your Business

    With the rising demand in paper packing industry, automatic egg tray making machine is a hot investment choice. It not only benefits the investors but also promotes environmental sustainability. Contact us immediately to know more information about this profitable project.

      Contact Us

      The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

      Please specify your requirement by referring to the following aspects:

      1.Which model would prefer? (BTF4-4 to BTF8-8) Or what is your expected output? (Key point)

      2.Do you need metal drying line for drying wet paper trays?

      3.Your requirements on the final pulp molded products

      4.Budget for machinery purchasing? (Key info for right model)

      5.Points that you really focus on. (Customized service from our project consultant)