A pulp molding tableware machine is designed to produce biodegradable, eco-friendly tableware from pulp materials or biomass fibers. As the focus on plastic pollution and sustainable development grows, the demand for biodegradable tableware is rapidly increasing. Investing in a high-end pulp tableware machine offers opportunities to tap into this expanding market. Keep reading to discover more.
Pulp Molding Tableware Machine: Semi-automatic/Automatic Type
Semi-automatic Pulp Molding Tableware Machine
- Model: BCB-950
- Needs 1 worker to transfer tableware products manually;
- Lower capacity than automatic type;
- Less space occupation, shorter installation period.
Automatic Pulp Molding Tableware Machine
- Model: BCB-950S
- Fully automatic productive process, saving labor cost;
- Add multi-joint manipulator and trimming machine;
- Configure high-end casing, which can present machine operation status and customize company logo.
| Model | Type | Capacity (23h) | Equipment Size | Weight | Tableware Height | Hot-press Pressure | Worker | Trimming |
|---|---|---|---|---|---|---|---|---|
| BCB-950 | Semi-automatic | 0.4-0.6T | 4100*1200*2800 | 11T | 80-100mm | 40T | 1 | / |
| BCB-950s | Automatic | 0.8-1T | 5400*2500*2800 | 16T | 80-100mm | 40T | 0 | 100T |
Prepare Suitable Raw Materials to Start Tableware Production
Recommendation 1: Pulp Board
It is the standard raw material for molded fiber tableware machine. You can source white or natural-colored pulp boards from paper mills. Inquire now for full details about pulp molded tableware machine!
Recommendation 2: Biomass Fiber (Bagasse)
Among biomass fiber materials, prioritize sugarcane bagasse. Other suitable fibers include wheat straw, wood chips, and bamboo. Please note that you need to prepare a pre-treatment plan for these materials.
Various Tableware to Get from Pulp Molding Tableware Machine
The pulp/sugarcane bagasse tableware making machine utilizes specialized molds to shape raw materials into different shapes of tableware products, including dinner plates, bowls, cup lids, lunch boxes, and more. Contact us to customize molds today!
Pulp Mold Tableware vs. Plastic Tableware: Environmental Benefits
| Feature | Pulp Tableware | Plastic Tableware |
|---|---|---|
| Biodegradability | Degrades naturally into organic matter in 45-90 days, enhancing soil fertility | Non-biodegradable; persists in the environment, causing ecological pollution. |
| Resource Sustainability | Made from recycled paper or sustainably sourced wood fibers, supporting recycling | Made from petroleum, high resource consumption and complex recycling status |
| Carbon Footprint | Low | High |
| Health & Safety | Non-toxic, free from chemical additives and heavy metals | May contain harmful chemicals |
| Consumer Perception | Viewed as an eco-friendly, healthy choice, gaining modern consumer preference | Increasing concern over plastic pollution leading to growing consumer criticism |
| Market Outlook | Promising market growth due to restrictions on plastic packaging use | Market share is declining due to environmental regulations |
ROI of Sugarcane Bagasse Tableware Making Machine Investment
6 Months
Quick Return
Cycle
150000
Paper Dining trays Daily Output
$10,086,300
Annual
Profit
10-12%
Project Start-up Capital Savings
| based on Chinese price | |||||
| Material | bagasse | 4t | 8Hour | $98/t | |
| Waste Water | 6t | 8Hour | $0.32/t | ||
| Electricity | 100KW/H | 8Hour | $0.14/KWH | ||
| Labor | 4 person/shift | 1 shifts/day | $7.5/person/day | ||
| Daily Input | |||||
| Items | Unit | Consumption | Unit price | Total | Remark |
| Water | t | 6 | $0.32 | $1.92 | |
| Electricity | KWH | 800 | $0.14 | $112.00 | |
| Labor | Person | 4 | $7.50 | $30.00 | |
| Depreciation | day | 1 | $25.00 | $25.00 | |
| Other expenses | day | 1 | $20.00 | $20.00 | |
| $188.92 | |||||
| based on Chinese price | |||||
| Material | Sugarcane bagasse pulp board | 2t | 23Hour | $700/t | |
| Water | 30t | 23Hour | $0.32/t | ||
| Electricity | 504KW/H | 23Hour | $0.14/KWH | ||
| Labor | 4 person/shift | 3 shifts/day | $7.5/person/day | ||
| Daily Input | |||||
| Items | Unit | Consumption | Unit price | Total | Remark |
| Waste papers | t | 2 | - | - | |
| Water | t | 30 | $0.32 | $9.60 | water is recycled in actual production |
| Waterproof and oil proof agent | kg | 80 | $1.62 | $129.60 | |
| Electricity | KWH | 10592 | $0.14 | $1,482.88 | |
| Labor | Person | 15 | $7.50 | $112.50 | |
| Depreciation | day | 1 | $39.00 | $39.00 | |
| Other expenses | day | 1 | $20.00 | $20.00 | |
| $1,793.58 | |||||
| Daily Output | |||||
| Items | Unit | Quantity | Unit price | Total | Remark |
| Paper dining trays | piece | 150000 | $0.20 | $30,000.00 | |
| Total | $30,000.00 | ||||
| Daily Profits | |||||
| Output - Input | $28,017.50 | ||||
| Month Profits (30 days) | $840,525.00 | ||||
| Annual (12 Months) | $10,086,300.00 | ||||
Note: We also offer the pulping system and molding system for individual sales. Feel free to contact us for a detailed ROI on each part.
How to Make Tableware with Pulp Molding Tableware Machine?
01Pulp Processing
Raw materials are transported via a feeding belt conveyor into the hydraulic pulper, refiner, and homogenizing tank. These components crush, grind, and mix the materials to form a uniform pulp. The water supply system maintains a water-to-fiber ratio of 1:5 to 1:6.
Then the pulp passes through a desander and a pressurized screen to remove large impurities and non-fiber materials.
02Forming
03Drying
04Trimming & Disinfection & Packaging
Shaped pulp tableware products are trimmed using a trimming machine to enhance their appearance.
The finished dry tableware products are transferred to a sterilizer for disinfection and then proceed to the packaging stage.
Layout of Pulp Molded Tableware Production Line
For efficient pulp molding process production, prepare clearly defined spaces, including raw materials area, pulping area, tableware products molding area, disinfection area, packaging area and shipping area.
5 Advantages of Pulp Molding Tableware Machine
High Efficiency & Automation
30% Higher Productivity & 30% Labor Cost Saving
The multi-joint robot enables fully automated operations, with annual production of 6000000 tableware products.
Save 30% Operation Time
Each control system operates independently. Therefore, only need single machine downtime for repairs, without affecting the operation of the entire production line.
Eco-friendly & Energy-saving Production
0 Wastewater Discharge
All water resources are internally reused, with no wastewater discharged externally. Great work focusing on the environmental benefits here!
Save 15% Fuel Consumption
Optimal mold size ratio of 950 x 950 enables 10% faster heating and energy savings. Enclosed electric heating mold reduces heat loss.
Over 99% High Yield of Tableware
Over 95% Molding Rate
This machine, a type of pulp molding machine, utilizes advanced technologies such as vacuum suction filtration and pre-pressure shaping to ensure high product yield and excellent quality.
±0.1 mm Positioning Accuracy
High-precision robotic control ensures size consistency for each tableware product (with a tolerance within 0.1). This reduces waste from defective items.
Less Maintenance Time & Longer Life
12+ Years of Machine Service Life
The core components of the equipment are made from high-strength alloy steel.
Monthly routine maintenance only needs 4 hours
12-15% Machine Failure Rate Reduction
Advanced gas-electric solution, compared to traditional hydraulic machine, offers longer service life, cleaner operation, and lower failure rates.
Easy Operation & Intelligence Control
2 Hours of Training to Master Machine
PLC control system and touch screen interface support real-time remote monitoring and automatic fault diagnosis. Operators can master equipment operation with just 2 hours of training.
50% Faster Response Time for Repairs
Color-changing LED light modules indicate different equipment operating status. This facilitates inspectors to quickly check the equipment.
Multiple Factors Drive Pulp Molding Tableware Market Growth
Government: Plastic Ban Policy Support
Governments worldwide are implementing stricter regulations and plastic bans on single-use plastics to combat environmental pollution.
For example, on July 2, 2021, the Directive on Single-Use Plastics took effect in the European Union (EU). This directive includes a comprehensive plan to ban single-use plastics in cafes and restaurants by 2030.
Consumers: Changed Consuming Preference
Environmental Awareness: As environmental consciousness grows, consumers prefer eco-friendly and biodegradable tableware that aligns with their values.
Health and Safety Concern: With rising income levels, consumers are more health-conscious, driving demand for non-toxic, safe, and hygienic tableware made from natural materials.
Enterprises: CSR and Meeting Consumer Expectations
Corporate Social Responsibility: Adopting eco-friendly tableware aligns with the commitment to sustainability. This enhances brand image and CSR reputation.
Market Demand: The tableware market value has exceeded $100 million. To improve customer loyalty, more businesses are willing to respond to customer demand for sustainable tableware.
Pulp Molding Tableware Industry Trends & Advice for Investors
Pulp tableware market value continuously rises
- Performance: In the past decade, global consumption of biodegradable disposable tableware has increased by 200 billion units. The market value is expected to grow by $10 billion in the next decade.
- Advice: Evaluate the environmental benefits of pulp tableware. Entering the market early brings a competitive edge and long-term profitability.
Commercial application dominates
- Performance: Commercial applications account for over 60% of the total market value. Key areas include the food service industry, event planning, and institutional applications (station, hospital, school, etc).
- Advice: Prioritize building customer relationships in these sectors, particularly in large restaurant chains, food delivery companies, and public institutions.
Trays category leads in biodegradable tableware market
- Performance: The trays category makes up 45% of total sales, thanks to their practical design for serving and consuming food at various catering events.
- Advice: Focus on expanding the production and distribution of biodegradable trays. Encourage unique designs of tableware shapes and sizes, catering to diverse consumer preferences.
Europe contributes to the market the most
- Performance: Europe leads the market with a 30% consumption share, driven by stringent regulations on single-use plastics and high demand for biodegradable alternatives.
- Advice: Recommend investing in pulp molding tableware machine in Europe, Asia-Pacific, North America, and more.
Follow Customization Process to Get Your Pulp Tableware Machine
Needs Communication
Technical teams offer free consulting. Project manager’s great language skills bring worry-free communication.
Customize Solution
Design customized machine configurations and layout plans tailored to your specific requirements.
Make Mold
Offer mold design, casting, CNC machining, manual crafting, and mold debugging – all-in-one service.
Product Improvement
Make timely adjustments based on actual conditions to optimize the solution.
Production Order
Your order of disposable bagasse tableware machine is processed at our exclusive field factory.
Acceptance and Delivery
Meticulously manage every production stage and conduct strict quality inspections.
Join Us on the Path to a Sustainable Packaging Future
Ready to dive into the future of sustainable dining? Start your investment in pulp molding tableware machine! By entering this booming market, you’ll not only seize a lucrative opportunity but also contribute to a cleaner planet with biodegradable, compostable, and recyclable tableware. Join us in shaping a more sustainable future today!
