Disposable Plate Making Machine

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Disposable plate making machine is designed to produce eco-friendly plates using sustainable materials. It promotes environmental sustainability while providing cost-effective solutions for industries like catering and packaging. Keep reading to get more details about this eco-friendly investment project.

Displaying of Various Paper Disposable Plates

The disposable plates from disposable plate machine are in a variety of shapes and sizes. They include circular plate, oval plate, lunch box, bowls and square plate. They are suitable for casual gatherings, formal events, or everyday use. If customers have other special needs, mold customization is also acceptable.

Disposable Lunch Box
Disposable Lunch Box
Disposable Rectangle Plate
Disposable Rectangle Plate
Disposable Bowl
Disposable Round Plate
Disposable Round Plate
Disposable Bowl

Raw Material of Paper Disposable Plate

The primary raw material for paper disposable plates is high-quality paper pulp. This pulp is mainly derived from:

Pulpboard for Disposable Plate Production

Pulpboard

A thick, durable paperboard often used in tableware production

Bagasse for Disposable Plate Production

Bagasse

A byproduct of sugarcane processing

Wood for Disposable Plate Production

Wood pulp

A pulp derived from wood fibre

Bamboo for Disposable Plate Production

Bamboo

A fast-growing, sustainable material with strong fibers

What Are the Benefits of Paper Disposable Plates?

Disposable Plate Holds Various Food
Convenient Usage of Disposable Plate

Eco-friendly

Made from biodegradable materials like bagasse or wood pulp, paper disposable plates can decompose naturally, which supports environmental sustainability.

Convenient

Paper disposable plates are convenient to use and eliminate the need for washing dishes. They save valuable time and offer a practical solution for various occasions.

Lightweight and durable

Very light, makes it easy to transport and handle. Meanwhile, paper disposable plate is also strong enough to hold various types of food without breaking.

3D Drawing of Disposable Plate Making Machine

Below is a detailed disposable paper plate making machine layout, including raw material area, pulping area, disposable plate producing area, disinfection area, packing area and shipping area. Contact us to confirm your pulp molding tableware machine factory site layout!

Layout of Disposable Plate Making Machine

Different Types of Disposable Plate Making Machine

Model: BCB-950

Semi-Automatic Disposable Plate Making Machine

Semi-Automatic Type

Wet plate transfer method: Manual transfer

Workforce: 1 worker

Model: BCB-950S

Automatic Disposable Plate Making Machine

Automatic Type

Wet plate transfer method: Transfer via a robotic arm

Workforce: Fully automatic production process, no manual labor required.

Diverse Components of Disposable Plate Making Machine

The automatic disposable plates machine is mainly composed of six parts:

Fully Automatic Disposable Plates Machine

Molding System

Unique cold pressing technology,
achieving high water removal rate of
dry plates, reducing electricity
consumption costs for drying.

Wet Press System

40% reduction of electric heating
energy consumption due to the
unique thermal management system.

Automatic Transport System

Equipped with ABB 6-axis multi-joint
robot, ensuring high automation and
high precision.

Security System

The emergency stop is activated when
the guardrail is opened abnormally.

Servo collection System

The emergency stop is activated when
the guardrail is opened abnormally.

Servo Trimming System

Intelligent control to meet diverse
production needs, improving
production efficiency and quality.

Step-by-Step Disposable Plate Production Guide

Below is a video about the production process of disposable plates. Welcome to follow our YouTube to get more information.

Pulping

First, the raw materials are made into pulp by the hydraulic pulper. At this stage, water and additives, such as waterproofing agents, are added to mix with the pulp. The standard paper-to-water ratio should be kept at 1:5 or 1:6.

Molding

Then the pulp is fed into specialized molds by vacuum system. With the help of the fully automatic shape-making system, the initial wet plates are obtained. Before demoulding, the wet plates need to pass the dry-press dewatering system, which significantly reduce the moisture of the plates.

Wet-press process

With the assist of robotic arm, wet plates are transferred into wet-press system. In this step, the disposable plates are fully dried, ensuring the quality and durability.

Post-processing

  • Trimming: In this step, disposable plates are trimmed by automatic trimming system, ensuring the consistency of plates’ appearance.
  • Packing: Finally, a baler is used to pack the the finished disposable plates, improving transportation efficiency.

Customized Aluminium Mold of Disposable Plate Making Machine

As a reliable biodegradable plate making machine supplier, we provide customized aluminum mold service. Welcome to contact us to get the detailed disposable plate machine price.

Aluminium Mold of Disposable Plate

Size and Shape Customization

If you have special requirements for disposable plate specifications, you can send the product to us. We will customize the mold according to the product to meet your production needs.

Aluminium Mold of Disposable Plate with Logo

Logo Customization

Add company’s logo or branding directly to disposable plate molds is also available. It can make the disposable plates more distinctive and increase brand awareness.

3 Advantages of Intelligent Operating System of Disposable Plate Machine

The disposable plates manufacturing machine applies an intelligent operating system, which realizes full automation and promotes efficiency.

Intelligent Operation System of Disposable Plate Machine

Reduce Labor Costs

The entire production process is high automated, from pulping and molding to drying, trimming, and product collection. It streamlines operations and minimizes the need for manual intervention.

Improve Efficiency

Utilizes a robotic arm to transfer products between production stages with precision. It saves 30% of production time , making it an excellent tool to promote efficiency.

Enhance Quality Control and Yield Rate

  • Maintains consistent product quality through automated monitoring and precise adjustments.
  • By integrating automation with processes like vacuum suction filtration and pre-press forming, the yield rate is in the range of 95% or more.

Energy-Saving Design of Disposable Plate Making Machine

Energy-saving Design of Disposable Plate Making Machine

Low Electricity Consumption Design

Disposable paper plate machine adopts a built-in, fully enclosed electric heating system, which consumes just 2.5 kWh per 1,000 plates.

Low Water Consumption Design

Adopting a closed water circulation system, the water used in the production process is recycled, greatly reducing water consumption.

High-Efficient Mold Size Design

The scientific 950×950mm mold size design ensures faster heating, resulting in 10% higher production efficiency.

High-Efficient Mold Replacement Design

Equipped with a unique hanging network structure, replacing mold net takes only 1-3 minutes.

Visualization Design: 4 Colors to Monitor Disposable Plate Making Machine

To ensure operators can easily monitor the machine’s status, color-changing LED light modules have been adopted. This innovative design significantly shortens the preparation time for equipment maintenance by 50% or more. Below is an explanation of each status indicator:

Visualization Design of Disposable Plate Making Machine

White: Standby Mode

The white light indicates that the machine is in a standby state. It indicates that the pulp molding machine is ready for operation but not yet in production.

Peacock Blue: Normal Operation

When the machine is running normally, the light turns peacock blue. This ensures operators can identify optimal working conditions at a glance.

Red: Shutdown or Malfunction

A red light indicates a system shutdown or a critical fault. Prompt action is needed to identify and resolve the issue.

Flashing Red: Alarm State

A flashing red light signals that there is a problem with the machine operation, such as overheating or low material supply. This urges the operator to take corrective action promptly.

User-Friendly Control Interface of Disposable Plate Making Machine

User-friendly Interface Design of Disposable Plate Machine

Intuitive Control Panel

Adopts a simple, intuitive, and easy-to-operate control panel that enables users to quickly understand and master how the machine operates.

Multi-Language Support

Offers multi-language options to ensure operators from different regions can understand the interface.

Touchscreen Operation

Equipped with a responsive touchscreen for real-time monitoring, which displays critical information like temperature, pressure, and production speed.

Error Alerts and Troubleshooting

Automatically detects issues and displays alerts on the screen, which also provides step-by-step guidance for troubleshooting common problems.

Safety Operation

Includes emergency stop buttons and safety prompts to ensure safe operation during production.

Target Industries of Bamboo Disposable Plate Making Machine

Catering Industry

Catering industry

Includes restaurants, cafes, and catering services. Disposable plates play a key role in ensuring convenient meal service while keeping high standards of hygiene.

Birthday Party

Important events

Used in weddings, parties, and large-scale events. It is to ensure quick cleanup and reduce labor costs.

Fast Food Industry

Fast food and takeout chains

Provides an eco-friendly alternative to plastic plates for packaging and serving. It is lightweight and easy to transport for delivery services.

Airline Food Packing

Tourism industry

Disposable plates commonly be used in airlines, railways, and cruise ships for meal services, which help ensure hygiene for travelers.

How Does Disposable Plates Machine Support Environmental Protection?

Biodegradable Disposable Plate

Use biodegradable materials

Produces paper plates using eco-friendly materials like bagasse and wood pulp. It significantly reduces the reliance on non-biodegradable plastics.

Disposable Plate Production Reduces Carbon Emission

Reduce carbon emissions

For example, with bagasse containing 45% carbon, burning 1 ton produces 122.73 kg of carbon emissions. Producing 300 tons of disposable plates annually can reduce carbon emissions by 36.819 tons effectively.

Zero Waste of Disposable Plate Production

Reduce waste

Adopting advanced technology to precisely control the pulp supply in the molding step, ensuring efficient and sustainable production practices.

Waste Water Recycling of Disposable Plate Production

0 waste water discharge

Ensure all water is efficiently recycled within the system, eliminating external discharge entirely.

How to Choose a Reliable Disposable Plate Making Machine Manufacturer?

When comparing different disposable plate manufacturing machine suppliers, the following factors should be taken into consideration:

Experience and Reputation

Choose a manufacturer with extensive experience and a strong reputation in the industry.

Product Quality

Ensure the machine produces paper plates with durability and consistent quality.

Customization Service

Choose a manufacturer offering customized solutions to meet specific production requirements.

Certifications and Compliance

Verify that the eco friendly disposable plates machine produced by supplier whether to meet relevant industry standards and certifications.

Technology and Innovation

Look for manufacturers using advanced technology to enhance production efficiency and sustainability.

Customer Support

Prioritize suppliers providing comprehensive after-sales support and maintenance services.

Launch Your Sustainable Investment Journey From Now

With the improvement of people’s environmental awareness, the use of sustainable tableware is recognized by public. Thus, investing in a disposable plate machine is a cost-effective choice. This investment not only allows you to gain benefits from it, but also makes contribution to the sustainable development of the environment. Launch your sustainable project with reasonable disposable plate making machine price now! Welcome to know egg tray making machine.

    Contact Us

    The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

    Please specify your requirement by referring to the following aspects:

    1.Which model would prefer? (BTF4-4 to BTF8-8) Or what is your expected output? (Key point)

    2.Do you need metal drying line for drying wet paper trays?

    3.Your requirements on the final pulp molded products

    4.Budget for machinery purchasing? (Key info for right model)

    5.Points that you really focus on. (Customized service from our project consultant)