Disposable plate making machine is designed to produce eco-friendly plates using sustainable materials. It promotes environmental sustainability while providing cost-effective solutions for industries like catering and packaging. Keep reading to get more details about this eco-friendly investment project.
The disposable plates from disposable plate machine are in a variety of shapes and sizes. They include circular plate, oval plate, lunch box, bowls and square plate. They are suitable for casual gatherings, formal events, or everyday use. If customers have other special needs, mold customization is also acceptable.
The primary raw material for paper disposable plates is high-quality paper pulp. This pulp is mainly derived from:
A thick, durable paperboard often used in tableware production
A byproduct of sugarcane processing
A pulp derived from wood fibre
A fast-growing, sustainable material with strong fibers
Made from biodegradable materials like bagasse or wood pulp, paper disposable plates can decompose naturally, which supports environmental sustainability.
Paper disposable plates are convenient to use and eliminate the need for washing dishes. They save valuable time and offer a practical solution for various occasions.
Very light, makes it easy to transport and handle. Meanwhile, paper disposable plate is also strong enough to hold various types of food without breaking.
Below is a detailed disposable paper plate making machine layout, including raw material area, pulping area, disposable plate producing area, disinfection area, packing area and shipping area. Contact us to confirm your pulp molding tableware machine factory site layout!
Wet plate transfer method: Manual transfer
Workforce: 1 worker
Wet plate transfer method: Transfer via a robotic arm
Workforce: Fully automatic production process, no manual labor required.
The automatic disposable plates machine is mainly composed of six parts:
Unique cold pressing technology,achieving high water removal rate of dry plates,reducing electricity consumption costs for drying.
40% reduction of electric heating energy consumption due to the unique thermal management system.
Equipped with ABB 6-axis multi-joint robot,ensuring high automation and high precision.
The emergency stop is activated when the guardrail is opened abnormally.
The emergency stop is activated when the guardrail is opened abnormally.
Intelligent control to meet diverse production needs,improving production efficiency and quality.
Below is a video about the production process of disposable plates. Welcome to follow our YouTube to get more information.
Trimming: In this step, disposable plates are trimmed by automatic trimming system, ensuring the consistency of plates’ appearance.
Packing: Finally, a baler is used to pack the the finished disposable plates, improving transportation efficiency.
As a reliable supplier, we provide customized aluminium mold service. Welcome to contact us to get the detailed disposable plate machine price.
Size and shape customization: If you have special requirements for disposable plate specifications, you can send the product to us. We will customize the mold according to the product to meet your production needs.
Logo customization: Add company’s logo or branding directly to disposable plate molds is also available. It can make the disposable plates more distinctive and increase brand awareness.
As a reliable biodegradable plate making machine supplier, we provide customized aluminum mold service. Welcome to contact us to get the detailed disposable plate machine price.
If you have special requirements for disposable plate specifications, you can send the product to us. We will customize the mold according to the product to meet your production needs.
Add company’s logo or branding directly to disposable plate molds is also available. It can make the disposable plates more distinctive and increase brand awareness.
The disposable plates manufacturing machine applies an intelligent operating system, which realizes full automation and promotes efficiency.
The entire production process is high automated, from pulping and molding to drying, trimming, and product collection. It streamlines operations and minimizes the need for manual intervention.
Utilizes a robotic arm to transfer products between production stages with precision. It saves 30% of production time , making it an excellent tool to promote efficiency.
Maintains consistent product quality through automated monitoring and precise adjustments.
By integrating automation with processes like vacuum suction filtration and pre-press forming, the yield rate is in the range of 95% or more.
Disposable paper plate machine adopts a built-in, fully enclosed electric heating system, which consumes just 2.5 kWh per 1,000 plates.
Adopting a closed water circulation system, the water used in the production process is recycled, greatly reducing water consumption.
The scientific 950×950mm mold size design ensures faster heating, resulting in 10% higher production efficiency.
Equipped with a unique hanging network structure, replacing mold net takes only 1-3 minutes.
To ensure operators can easily monitor the machine’s status, color-changing LED light modules have been adopted. This innovative design significantly shortens the preparation time for equipment maintenance by 50% or more. Below is an explanation of each status indicator:
The white light indicates that the machine is in a standby state. It indicates that the pulp molding machine is ready for operation but not yet in production.
When the machine is running normally, the light turns peacock blue. This ensures operators can identify optimal working conditions at a glance.
A red light indicates a system shutdown or a critical fault. Prompt action is needed to identify and resolve the issue.
A flashing red light signals that there is a problem with the machine operation, such as overheating or low material supply. This urges the operator to take corrective action promptly.
Includes restaurants, cafes, and catering services. Disposable plates play a key role in ensuring convenient meal service while keeping high standards of hygiene.
Used in weddings, parties, and large-scale events. It is to ensure quick cleanup and reduce labor costs.
Provides an eco-friendly alternative to plastic plates for packaging and serving. It is lightweight and easy to transport for delivery services.
Disposable plates commonly be used in airlines, railways, and cruise ships for meal services, which help ensure hygiene for travelers.
Produces paper plates using eco-friendly materials like bagasse and wood pulp. It significantly reduces the reliance on non-biodegradable plastics.
For example, with bagasse containing 45% carbon, burning 1 ton produces 122.73 kg of carbon emissions. Producing 300 tons of disposable plates annually can reduce carbon emissions by 36.819 tons effectively.
Adopting advanced technology to precisely control the pulp supply in the molding step, ensuring efficient and sustainable production practices.
Ensure all water is efficiently recycled within the system, eliminating external discharge entirely.
When comparing different disposable plate manufacturing machine suppliers, the following factors should be taken into consideration:
Choose a manufacturer with extensive experience and a strong reputation in the industry.
Ensure the machine produces paper plates with durability and consistent quality.
Choose a manufacturer offering customized solutions to meet specific production requirements.
Verify that the eco friendly disposable plates machine produced by supplier whether to meet relevant industry standards and certifications.
Look for manufacturers using advanced technology to enhance production efficiency and sustainability.
Prioritize suppliers providing comprehensive after-sales support and maintenance services.
With the improvement of people’s environmental awareness, the use of sustainable tableware is recognized by public. Thus, investing in a disposable plate machine is a cost-effective choice. This investment not only allows you to gain benefits from it, but also makes contribution to the sustainable development of the environment. Launch your sustainable project with reasonable disposable plate making machine price now! Welcome to know egg tray making machine.