Paper Molding Around You: From Egg Trays to Phone Packaging

In a world increasingly focused on environmental sustainability, pulp molding products have quietly become a cornerstone of everyday life. These products are made from recycled paper, cardboard, or natural fibers, and are biodegradable, compostable, and recyclable. You may not realize it, but molded pulp products are everywhere—from your kitchen to your local coffee shop, from your grocery store to your smartphone box. Let’s explore how paper-molded packaging surrounds us.

Egg Trays

Pulp Trays - Egg Tray

Definition

Egg trays are a classic example of pulp molded packaging, designed specifically for holding and protecting fragile eggs. Made from recycled paper pulp, they feature a textured, shock-absorbent structure that cradles each egg securely, reducing the risk of breakage during handling, transport, or storage. These trays are available in various sizes, typically holding 6, 12, 24, or 30 eggs.

Application Scenarios

Egg trays are widely used in supermarkets, poultry farms, and household kitchens for both storage and transportation. Their breathable design minimizes condensation, which helps prevent microbial growth and extends egg freshness—especially important in large-scale distribution. As they are made from biodegradable materials, they also support sustainable packaging efforts, making them a preferred choice for eco-conscious farms and food suppliers.

Apple Trays

Pulp Trays - Apple Tray

Definition

Apple trays are molded pulp packaging products designed to protect apples from bruising and damage during handling, shipping, and storage. Each tray is shaped to fit the contours of individual fruits, allowing apples to sit securely in separate compartments. This prevents direct contact between fruits and minimizes the risk of surface damage. The trays are typically made from biodegradable pulp materials such as recycled paper or cardboard.

Application Scenarios

Apple trays are widely used in export and wholesale markets, where large quantities of fruit are transported over long distances and maintaining product quality is critical. Their contoured design provides excellent protection, ensuring the fruit arrives intact and visually appealing. In addition to apples, similar trays are also applied to packaging other round fruits such as pears and peaches. The trays’ breathable structure facilitates air circulation, helping to extend shelf life by reducing moisture buildup and spoilage.

Coffee Cup Trays

Pulp Trays - Coffee Cup Tray

Definition

Coffee cup trays are molded pulp carriers designed to securely hold multiple beverage cups—typically two or four—during takeaway transport. Made from recycled paper pulp, these trays are lightweight yet durable enough to support the weight and heat of hot drinks. Their structure ensures stability and ease of handling, reducing the risk of spills or burns during movement. Fully compostable and free from plastic or lamination, they embody simplicity and environmental responsibility.

Application Scenarios

These trays are widely used in cafés, fast-food chains, and takeaway outlets where customers often purchase multiple beverages at once. As global takeaway culture expands, businesses increasingly adopt molded pulp trays to align with sustainability goals and reduce plastic usage. Whether for daily café runs or large drink orders, coffee cup trays offer a convenient, eco-conscious solution for modern beverage service.

Disposable Paper Plate

Pulp Trays - Disposable Plate

Definition

Disposable paper plate made from molded pulp provide an eco-friendly alternative to traditional plastic. Typically manufactured from agricultural waste such as bagasse, bamboo fiber, or paper board, these plates are biodegradable and free from synthetic coatings. Their sturdy construction allows them to hold both hot and cold foods, and they are often microwave-safe—making them practical for a wide range of dining scenarios.

Application Scenarios

These plates are commonly used at parties, picnics, outdoor events, food stalls, and in catering services where convenience and disposability are important. As global regulations on single-use plastics become more stringent, molded pulp plates are gaining popularity among food businesses seeking sustainable alternatives. They also appeal to organizations aiming to meet green procurement standards or achieve eco-label certifications, offering a balance between environmental responsibility and everyday functionality.

Industrial Packaging

Paper-molded products are not limited to food packaging. A rapidly growing segment is industrial molded pulp packaging, which serves industries such as cosmetics, electronics, and household goods.

Pulp Trays - Cosmetic Trat

Cosmetic Packaging

High-end cosmetic brands are turning to molded pulp inserts to hold bottles and jars. These custom-fitted designs not only provide protection during transport but also enhance unboxing experiences with their premium, natural aesthetic. Unlike polystyrene or plastic, molded pulp conveys an eco-luxury appeal that aligns with modern brand values.

Electronics Packaging

Smartphones, headphones, routers, and other small electronics now frequently come nestled in paper-molded trays. These inserts are engineered to hold devices firmly in place, minimizing movement during shipping. Paper-based packaging also provides good thermal and static resistance, making it suitable even for sensitive items like memory cards and hard drives.

Pulp Trays - Electronics Tray

Pulp Moulding Machine: Meets Various Paper Packing Needs

Molded pulp packaging is gaining widespread attention for its versatility, eco-friendliness, and cost efficiency. From protective packaging to food service trays, pulp products are shaping the future of sustainable packaging.

Pulp Moulding Machine

One Machine, Multiple Outputs

Our pulp moulding machine is engineered to produce a wide variety of molded pulp items, including paper trays, disposable plate and industrial packing. Whether you’re in agriculture, food service, or retail, this machine can meet your production needs efficiently.

Custom Mold Service Available

Need a packaging product not listed above? No problem. We offer custom mold design services to accommodate unique shapes and industry-specific requirements. From concept to final mold, we provide technical support to bring your packaging ideas to life.

Designed for a Greener Future

As global regulations on single-use plastics continue to tighten, more industries are turning to biodegradable, compostable, and recyclable solutions. Our machine supports this transition with reliable output, automated control, and adaptability for diverse packaging formats.

Write in the End

From egg trays in your fridge to the molded insert in your phone box, paper-molded packaging quietly supports our everyday routines. As the world leans toward sustainable living, these pulp molding products serve as a bridge between convenience and environmental responsibility. Whether you’re enjoying a coffee, unboxing a new gadget, or simply buying groceries, there’s a good chance molded pulp is part of the experience—helping to reduce waste, protect goods, and support a cleaner future.

    Contact Us

    The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

    Please specify your requirement by referring to the following aspects:

    1.Which model would prefer? (BTF4-4 to BTF8-8) Or what is your expected output? (Key point)

    2.Do you need metal drying line for drying wet paper trays?

    3.Your requirements on the final pulp molded products

    4.Budget for machinery purchasing? (Key info for right model)

    5.Points that you really focus on. (Customized service from our project consultant)