Cases

Packaging Independence in Georgia: Exporting Egg Tray Production Line to a Leading Egg Farm

We are thrilled to announce that Beston Group is currently shipping a BTF4-8 egg tray machine with a metal dryer to Georgia. Delivering 4,000 pcs/h, this system will empower the local egg farm to achieve full packaging independence. Below are the shipment photos and project details.

4,000 pcs/h egg tray plant is packed and on its way to Georgia. (Credit: Beston Group)

Georgia Poultry Farm’s Challenge: Overcoming Packaging Limits to Seize Local Growth

The client operates a large-scale chicken farm in Georgia. However, they faced key challenges and set clear targets before starting this project.

Main Challenges for the Client

  • High costs & uncertain delivery: Buying 100% of their egg trays from outside suppliers meant high prices and delayed shipments.
  • Uncontrollable packaging quality: Variable tray strength from external sources posed potential risks to product safety.

Client Goals

  • Lower operating costs: Build an automated egg tray line to produce 4,000 trays/hour, switching packaging from a cost center to a profitable business line.
  • Stable & custom quality: Control production in-house to secure tray durability, reduce egg damage, and supply surrounding regional farms.

Customized Automated BTF4-8 Solution for Georgia’s Client

To help the client produce 4,000 trays per hour efficiently and cost-effectively, Beston Group provided a customized, end-to-end egg tray manufacturing solution based on local site conditions and cheap natural gas energy.

High-Capacity Forming & Fuel-Efficient Drying

  • BTF4-8 machine: Reaches 4,000 pcs/h output, fulfilling both self-use needs and local commercial sales.
  • Metal drying system: Supports continuous, all-weather operation without relying on outdoor weather conditions.
  • Natural gas burner: Uses local natural gas supply to maximize heating efficiency and lower daily fuel costs.

Smart Pulping, Flexible Molds & Turnkey Service

  • Underground tank & vibrating screen: Filters raw paper pulp cleanly to prevent mold clogging and boost finished product rate.
  • 3 custom aluminum mold sets: Allows easy switching between 3 different tray sizes for diverse customer demands.
  • One-stop turnkey service: Covers customized layout design, equipment supply, and complete installation guidance.
Load Pulp System to Georgia
Metal Drying Line for BTF4-8 Egg Tray Machine in Grorgia

Current Status & Expected Long-Term Value

This project started in November 2025 and was shipped in July 2026. It is currently in transit to Georgia, while on-site preparation is underway for the upcoming installation. Once fully operational, the client expects to achieve the following benefits:

Cost Center to Profit Generator

Shifting from “buying packaging” to “producing packaging” will reduce internal packaging expenses while opening a new revenue stream from local sales.

Regional Market Dominance

Deploying local first high-capacity automated egg tray line positions the farm to capture significant regional market share within two years.

Strengthened Brand Equity

Reliable, in-house packaging production will ensure consistent product protection, custom branding options, and stronger supply chain resilience.

We will closely track the installation progress and share timely updates as the project advances.

    Contact Us

    The following items will help you identify key information about your project, which will enable us to work on a competitive solution proposal.

    Please specify your requirement by referring to the following aspects:

    1.Which model would prefer? (BTF4-4 to BTF8-8) Or what is your expected output? (Key point)

    2.Do you need metal drying line for drying wet paper trays?

    3.Your requirements on the final pulp molded products

    4.Budget for machinery purchasing? (Key info for right model)

    5.Points that you really focus on. (Customized service from our project consultant)

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